CLARION 38221 Service Manual

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Service Manual for CLARION 38221, downloadable as a PDF file.

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background image
PP-2515L-E
- 1 -
Service Manual
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-?
?.2006
Model
CY17B
NISSAN Automobile Genuine
AM/FM Radio CD Stereo
PP-2515L-E
(Genuine No. 28185 CF40A)
(ID No. CY17B)
(Serial No. from 38221)
ORIGINAL SERVICE MANUAL
This manual has described only the difference point with
This additional service manual is designed to be used
together with Model PP-2515L-C
the original service manual.
Original model
Manual No.
PP-2515L-C
298-6201-00
DIFFERENCE FROM ORIGINAL
MANUAL
1.Addition of Remote Control support.
2.EXPLANATION OF IC
3.EXPLODED VIEW/PARTS LIST
4.CD CHANGER MECHANISM
5.ELECTRICAL PARTS LIST
CAUTIONS
Use of controls,adjustment,or performance of procedures
other than those specified herein,may result in hazardous
radiation exposure.
The compact disc player should not be adjusted or repaired
by anyone except properly qualified service personnel.
NOTE
*We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure, please repair it by com-
ponent parts base. Parts which are not mentioned in ser-
vice manual are not supplied.
*Specifications and design are subject to change without
notice for further improvement.
M O D E L
N O .
A M : 5 3 0 k H z - 1 7 1 0 k H z
I S O
( F L AT MACHI NE SCREW)
M 5
P A R T
N o .
C l a r i o n
C o . , L t d
F M : 8 7 . 7 5 M H z - 1 0 7 . 9 M H z
F R E Q U E N C Y
R A N G E
T H I S
D E V I C E
C O M P L I E S
WI T H
P A R T
1 5
O F
T H E
F C C
R U L E S .
O P E R A T I O N
I S
S U B J E C T
T O
T H E
F O L L O WI N G
T WO
C O N D I T O I N S : ( 1 )
T H I S
D E V I C E
M A Y
N O T
C A U S E
H A R M F U L
I N T E R F E R E N C E , A N D ( 2 )
T H I S D E V I C E
M U S T
A C C E P T
A N Y
I N T E R F E R E N C E
R E C E I V E D , I N C L U D I N G
I N T E R F E R E N C E
T H A T
M A Y
C A U S E
U N D E S I R E D
O P E R A T I O N .
T H I S
P R O D U C T I O N
C O MP L I E S
WI T H
D H H S
R U L E S
2 1
C F R
S U B C H A P T E R
J
A P P L I C A B L E
A T
D A T E
O F
MA N U F A C T U R E .
M O U N T
S C R E W
M A N U F A C T U R E D
5 0
K A M I T O D A , T O D A
S H I , S A I T A M A
K E N , J A P A N
1 2 V ( - ) G R O U N D
S E R I A L
N O .
8 m m
M A X
PP-2515L
Top view of main unit
286-6645-03
COMPONENTS
PF-2515I-B
1.
Main unit
-----------
1
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in charge
of repair or inspection can avoid suffering any risk or
injury.
1. Use specified parts.
The system uses parts with special safety features against fire
and voltage. Use only parts with equivalent characteristics
when replacing them.
The use of unspecified parts shall be regarded as remodeling
for which we shall not be liable. The onus of product liability
(PL) shall not be our responsibility in cases where an accident
or failure is as a result of unspecified parts being used.
2. Place the parts and wiring back in their original positions after
replacement or re-wiring.
For proper circuit construction, use of insulation tubes, bond-
ing, gaps to PWB, etc, is involved. The wiring connection and
routing to the PWB are specially planned using clamps to keep
away from heated and high voltage parts. Ensure that they are
placed back in their original positions after repair or inspec-
tion.
DRAFT
background image
PP-2515L-E
- 1 -
Service Manual
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-?
?.2006
Model
CY17B
NISSAN Automobile Genuine
AM/FM Radio CD Stereo
PP-2515L-E
(Genuine No. 28185 CF40A)
(ID No. CY17B)
(Serial No. from 38221)
ORIGINAL SERVICE MANUAL
This manual has described only the difference point with
This additional service manual is designed to be used
together with Model PP-2515L-C
the original service manual.
Original model
Manual No.
PP-2515L-C
298-6201-00
DIFFERENCE FROM ORIGINAL
MANUAL
1.Addition of Remote Control support.
2.EXPLANATION OF IC
3.EXPLODED VIEW/PARTS LIST
4.CD CHANGER MECHANISM
5.ELECTRICAL PARTS LIST
CAUTIONS
Use of controls,adjustment,or performance of procedures
other than those specified herein,may result in hazardous
radiation exposure.
The compact disc player should not be adjusted or repaired
by anyone except properly qualified service personnel.
NOTE
*We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure, please repair it by com-
ponent parts base. Parts which are not mentioned in ser-
vice manual are not supplied.
*Specifications and design are subject to change without
notice for further improvement.
M O D E L
N O .
A M : 5 3 0 k H z - 1 7 1 0 k H z
I S O
( F L AT MACHI NE SCREW)
M 5
P A R T
N o .
C l a r i o n
C o . , L t d
F M : 8 7 . 7 5 M H z - 1 0 7 . 9 M H z
F R E Q U E N C Y
R A N G E
T H I S
D E V I C E
C O M P L I E S
WI T H
P A R T
1 5
O F
T H E
F C C
R U L E S .
O P E R A T I O N
I S
S U B J E C T
T O
T H E
F O L L O WI N G
T WO
C O N D I T O I N S : ( 1 )
T H I S
D E V I C E
M A Y
N O T
C A U S E
H A R M F U L
I N T E R F E R E N C E , A N D ( 2 )
T H I S D E V I C E
M U S T
A C C E P T
A N Y
I N T E R F E R E N C E
R E C E I V E D , I N C L U D I N G
I N T E R F E R E N C E
T H A T
M A Y
C A U S E
U N D E S I R E D
O P E R A T I O N .
T H I S
P R O D U C T I O N
C O MP L I E S
WI T H
D H H S
R U L E S
2 1
C F R
S U B C H A P T E R
J
A P P L I C A B L E
A T
D A T E
O F
MA N U F A C T U R E .
M O U N T
S C R E W
M A N U F A C T U R E D
5 0
K A M I T O D A , T O D A
S H I , S A I T A M A
K E N , J A P A N
1 2 V ( - ) G R O U N D
S E R I A L
N O .
8 m m
M A X
PP-2515L
Top view of main unit
286-6645-03
COMPONENTS
PF-2515I-B
1.
Main unit
-----------
1
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in charge
of repair or inspection can avoid suffering any risk or
injury.
1. Use specified parts.
The system uses parts with special safety features against fire
and voltage. Use only parts with equivalent characteristics
when replacing them.
The use of unspecified parts shall be regarded as remodeling
for which we shall not be liable. The onus of product liability
(PL) shall not be our responsibility in cases where an accident
or failure is as a result of unspecified parts being used.
2. Place the parts and wiring back in their original positions after
replacement or re-wiring.
For proper circuit construction, use of insulation tubes, bond-
ing, gaps to PWB, etc, is involved. The wiring connection and
routing to the PWB are specially planned using clamps to keep
away from heated and high voltage parts. Ensure that they are
placed back in their original positions after repair or inspec-
tion.
DRAFT
background image
PP-2515L-E
- 2 -
IC503 -505
NJM2060
EQ.
BL101
880-1921O
AM/FM TUNER
LPF
CD(GS-1) MECHANISM
RF AMP
DSP/SSP/DAC
DRIVER
IC301
NJM4558
NAVI AMP
Q301
NAVI ON
IC302
LC75412WH
ELECTRONIC
VOLUME
MUTE
IC201
uPD178078
SYSTEM CONTROL
POWER
SUPPLY
LCD DRIVER
IC1101
LC75883
LCD
A/C
INTERFACE
J701
J1002
J1001
CONNECTOR
NAVI(+)
NAVI(-)
NAVI ON
SIGNAL
FL SP(+)
FL SP(-)
FR SP(+)
FR SP(-)
RL SP(+)
RL SP(-)
RR SP(+)
RR SP(-)
ANT SIG
BACK UP
ILL. CONT
LIGHTING
ACC
GND
GND
GND
DATA GND
GND
NAVI GND
CD L-IN(+)
CD L-IN(-)
CD R-IN(+)
CD R-IN(-)
CD REQ
CD RX
CD TX
IC506
TA8275
POWER AMP
KEY
MATRIX
REMO-A
REMO-B
If extended damage is caused due to negligence during re-
pair, the legal responsibility shall be with the repairing com-
pany.
3. Check for safety after repair.
Check that the screws, parts and wires are put back securely
in their original position after repair. Ensure for safety reasons
there is no possibility of secondary ploblems around the re-
paired spots.
If extended damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the parts
for the automobile.
Disconnect the battery terminal after turning the ignition key
off. If wrong wiring connections are made with the battery con-
nected, a short circuit and/or fire may occur. If extensive dam-
age is caused due to negligence of repair, the legal responsi-
bility shall be with the repairing company.
5. Cautions in soldering
Please do not spread liquid flux in soldering.
Please do not wash the soldering point after soldering.
6. Cautions in soldering for chip capacitors
Please solder the chip capacitors after pre-heating for replace-
ment because they are very weak to heat.
Please do not heat the chip capacitors with a soldering iron
directly.
7. Cautions in handling for chip parts.
Do not reuse removed chips even when no abnormality is ob-
served in their appearance. Always replace them with new
ones. (The chip parts include resistors, capacitors, diodes, tran-
sistors, etc).
Please make an operation test after replacement.
8. Cautions in handling flexible PWB
10. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through the
lens of the optical pickup. When checking that the laser opti-
cal diode lights up, keep your eyes more than 30cms away
from the lens. Prolonged viewing of the laser within 30cms
may damage your eyesight.
11. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by elec-
trostatic charge caused by your clothes and body. Make sure
to avoid electrostatic charges on your clothes or body, or dis-
charge static electricity before handling the optical pickup.
11-1. Laser diode
The laser diode terminals are shorted for transportation in or-
der to prevent electrostatic damage. After replacement, open
the shorted circuit. When removing the pickup from the mecha-
nism, short the terminals by soldering them to prevent this
damage.
11-2. Actuator
The actuator has a powerful magnetic circuit. If a magnetic
material is put close to it. Its characteristics will change. En-
sure that no foreign substances enter through the ventilation
slots in the cover.
11-3. Cleaning the lens
Dust on the optical lens affects performance.
To clean the lens, apply a small amount of isopropyl alcohol to
lens paper and wipe the lens gently.
Before working with a soldering iron, make sure that the iron
tip temperature is around 270
. Take care not to apply the
iron tip repeatedly(more than three times)to the same patterns.
Also take care not to apply the tip with force.
9. Turn the unit OFF during disassembly and parts replacement.
Recheck all work before you apply power to the unit.
BLOCK DIAGRAM
background image
PP-2515L-E
- 3 -
EXPLANATION OF IC
052-1173-50
uPD178078GF-715-3BAA
System Controller
pin
1: EJECT SW
: IN : Eject switch signal input.
pin
2: NAVI ON
: IN : NAVI ON signal input.
pin
3: NU
: - : Not in use.
pin
4: VOL DATA
: O : The serial data output to the volume IC.
pin
5: VOL CLK
: O : The clock pulse output to the volume IC.
pin
6: VOL CE
: O : The chip enable signal output to the vol-
ume IC.
pin
7: NU
: - : Not in use.
pin
8: LCD DI
: IN : The srial data input from the LCD driver.
pin
9: LCD DO
: O : The srial data output to the LCD driver.
pin 10: LCD CLK
: O : The clock pulse output to the LCD driv-
er.
pin 11: LCD CE
: O : The chip enable signal output to the LCD
driver.
pin 12: LCD RST
: O : Reset pulse output to LCD driver.
pin 13: POWER SW
: IN : Power switch ON signal input.
pin 14: VOL 1
: IN : Volume control pulse input from the rota-
ry encoder.
pin 15: VOL 2
: IN : Volume control pulse input from the rota-
ry encoder.
pin 16: NU
: - : Not in use.
pin 17: ILL
: IN : Illumination ON signal input.
pin 18: NU
: - : Not in use.
pin 19: NU
: - : Not in use.
pin 20: NU
: - : Not in use.
pin 21: NU
: - : Not in use.
pin 22: NU
: - : Not in use.
pin 23: REM A
: IN : Remote control signal input.
pin 24: REM B
: IN : Remote control signal input.
pin 25: ILL AD
: IN : The analog voltage input for illumination
signal.
pin 26: NU
: - : Not in use.
pin 27: A VDD
: - : Positive supply voltage for the Analog sec-
tion.
pin 28: NU
: - : Not in use.
pin 29: NU
: - : Not in use.
pin 30: NU
: - : Not in use.
pin 31: NU
: - : Not in use.
pin 32: A VSS
: - : Analog ground.
pin 33: REG CPU
: IN : The capacitor connection terminal to sup-
press the ripple.
pin 34: VDD
: - : Positive supply voltage.
pin 35: REG OSC
: IN : The capacitor connection terminal to sup-
press the ripple.
pin 36: X 2
: - : Crystal connection.
pin 37: X 1
: - : Crystal connection.
pin 38: GND
: - : Ground.
pin 39: NU
: - : Not in use.
pin 40: GND
: - : Ground.
pin 41: AM IF IN
: IN : The input terminal of the internal counter
for AM IF.
pin 42: FM IF IN
: IN : The input terminal of the internal counter
for FM IF.
pin 43: VDD PLL
: - : Positive supply voltage for the PLL.
pin 44: FM OSC IN
: IN : The input terminal of the internal counter
for FM OSC ( Local Oscillation ).
pin 45: AM OSC IN
: IN : The input terminal of the internal counter
for AM OSC ( Local Oscillation ).
pin 46: GND PLL
: - : Ground for the PLL.
pin 47: VT
: O : PLL error signal output.
pin 48: NU
: - : Not in use.
pin 49: IC
: IN : Connect to the ground.
pin 50: RESET
: IN : Reset signal input.
pin 51: TEL ON
: IN : Telephone ON signal input.
pin 52: NU
: - : Not in use.
pin 53: ST/TWEET
:I/O: Outputs "L" at AM 900kHz receiving. In-
puts "L" at FM stereo receiving.
pin 54: NU
: - : Not in use.
pin 55: NU
: - : Not in use.
pin 56: CNGND
: - : PLL down.
pin 57: NU
: - : Not in use.
pin 58: NU
: - : Not in use.
pin 59: BEEP
: O : Beep out.
pin 60: RADIO ON
: O : Radio ON signal output.
pin 61: DIM PWM
: O : Dimmer PWM output.
pin 62: CD RESET
: O : The reset pulse output to the CD IC.
pin 63: FRONT MUTE
: O : The audio mute signal output for the front
channels.
pin 64: REAR MUTE
: O : The audio mute signal output for the rear
channels.
pin 65: NU
: - : Not in use.
pin 66: FM ON
: O : FM ON signal output.
pin 67: AM ON
: O : AM ON signal output.
pin 68: CD ON
: O : CD ON signal output.
pin 69: NDS RX
: IN : NDS serial data input from NDS-A/C.
pin 70: NDS TX
: O : NDS serial data output to NDS-A/C.
pin 71: NDS REQ
: IN : The request pulse from NDS.
pin 72: RF MUTE
: O : Radio frequency signal muting.
pin 73: DX/LO
: O : DX/Local select signal output.
pin 74: SYS ON
: O : System ON signal output.
pin 75: AMP ON
: O : Audio power amplifier ON signal output.
pin 76: AMP MUTE
: O : Mute signal output to audio power ampli-
fier.
pin 77: NU
: - : Not in use.
pin 78: ACC IN
: IN : ACC detection signal intput.
pin 79: ILL PULSE
: IN : Illumination control signal input.
pin 80: A/C SEL
: IN : Low = without A/C.
pin 81: SBSY
: IN : Sub code block synchronous signal detec-
tion input.
pin 82: GND
: - : Ground.
pin 83: CD CONNECT
: IN : CD connection check signal input.
pin 84: BUS 0
:I/O: CD IC Data input / output.
pin 85: BUS 1
:I/O: CD IC Data input / output.
pin 86: BUS 2
:I/O: CD IC Data input / output.
pin 87: BUS 3
:I/O: CD IC Data input / output.
pin 88: BUS CLCK
: O : Clock pulse output to the CD IC.
pin 89: CCE
: O : The chip enable signal output.
pin 90: GS1 TEST
: O : Test data output.
pin 91: S STOP
: IN : Inside limit signal input from the CD mech-
anism.
pin 92: CHU SW
: IN : CD disc chucking signal input.
pin 93: TR B
: IN : Photo sensor signal input from the CD
mechanism.
pin 94: TR A
: IN : Photo sensor signal input from the CD
mechanism.
pin 95: LD CONT
: IN : Loading control signal input.
pin 96: LD MUTE
: O : Muting signal output to the CD mecha-
nism.
pin 97: NU
: - : Not in use.
pin 98: BAND SEL
: IN : Band selection input.
pin 99: VDD
: - : Positive supply voltage.
pin100: GND
: - : Ground.
background image
PP-2515L-E
- 4 -
EXPLODED VIEW/PARTS LIST
Main section
M
5
X
8 m
m
M
A
X
24
28
32
30
6
23
30
40
43
41
42
35
3
4
47
39
46
12
8
32
36
30
20
33
34
30
30
30
27
B
C
A
A
N
O
J
D
E
E
H
H'
H
J
G
H'
K
D
K
I
F
x14
x10
B
x23
N
x19
C
O
I
M
G
F
L
L
M
12
47
48
48
1
2
29
5
7
7
11
9
10
13
14
15
17
16
19
18
21
22
25
26
29
31
44
45
38
37
background image
PP-2515L-E
- 5 -
1
076-0540-14
PLUG(14P)
1
2
074-1191-26
OUTLET SOCKET(26P)
1
3
-----------
SWITCH PWB
1
4
013-6311-50
SWITCH
19
5
074-1068-11
OUTLET SOCKET
1
6
880-1921O
FM/AM TUNER
1
7
073-0762-90
TERMINAL
2
8
307-0683-00
REAR PLATE
1
9
092-0702-00
ANT-RECEPTACLE
1
10
716-0878-00
IT-SCREW
1
11
714-2606-81
MACHINE SCREW(M2.6x6)
1
12
073-0774-00
TERMINAL
2
13
-----------
MAIN PWB
1
14
-----------
SUB PWB
1
15
076-0544-10
PLUG(10P)
1
16
076-0544-08
PLUG(8P)
1
17
331-3522-01
OUTLET HOLDER
1
18
074-1013-30
OUTLET SOCKET(12P)
1
19
074-1298-10
OUTLET SOCKET(8P)
1
20
313-1857-03
HEAT SINK
1
21
331-3471-01
SIDE PLATE
1
22
331-3472-01
SIDE PLATE
1
23
331-3467-03
ES-PLATE
1
24
-----------
CD CHANGER MECHANISM
1
(022089)
25
331-3466-01
MECH BRKT
1
26
816-2549-01
FLAT WIRE
1
27
311-1833-00
LOWER CASE
1
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY
28
311-1739-00
UPPER CASE
1
29
716-0878-00
IT-SCREW
2
30
714-2606-81
MACHINE SCREW(M2.6x6)
14
31
714-2612-81
MACHINE SCREW(M2.6x12)
2
32
714-2603-89
MACHINE SCREW(M2.6x3)
3
33
347-5206-01
SHIELD SHEET
1
34
347-6521-11
SHIELD SHEET
1
35
345-8639-01
PROTECTOR
1
36
286-6645-03
SETPLATE
1
37
940-8107-02
ESCUTCHEON ASSY
1
38
380-5567-02
KNOB
1
39
716-0778-00
WAVE SCREW
10
40
016-0013-04
ROTARY ENCODER
1
41
331-4088-00
LCD COVER
1
42
335-7730-01
LED LEFLECTOR
1
43
379-1341-31
LCD
1
44
335-6804-01
LCD HOLDER
1
45
074-1151-14
OUTLET SOCKET(14P)
1
46
001-7080-91
LED(YEL)
14
47
001-7063-96
LED(YEL)
23
48
001-7093-90
LED(YEL)
3

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