CLARION CE040 Service Manual

CLARION CE040 Service Manual
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Service Manual for CLARION CE040, downloadable as a PDF file.

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Sample pages

- 1 -

PN-2538D,M

Published by Service Dept.

Printed in Japan

Clarion Co., Ltd.

50 Kamitoda, Toda-shi, Saitama 335-8511 Japan

Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan

Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703

298-6073-00 May.2003

Service Manual

Model

NISSAN Automobile Genuine

6-Disc CD Changer Deck

PN-2538D

(Genuine No.28184 9Y800

/ID No.CE05A)

PN-2538M

(Genuine No.28184 6Z700

/ID No.CE040)

SPECIFICATIONS

Output level:

3.0V +2/-2dB(at 1kHz)

Frequency Response: 17Hz to 20kHz +2/-2dB

Separation:

More than 70dB

(at 1kHz, Filter:20kHz LPF)

Distortion:

Less than 0.02%

(at 1kHz, Filter:20kHz LPF)

Power supply voltage: DC13.2V

Negative ground

Current consumption: 0.6A(during playing)

Dimensions(mm):

184(W) x56(H) x197.5(D)

Weight:

1.65kg

COMPONENTS

PN-2538D-A/PN-2538M-A

Main unit

-----------

Lock pin

335-6703-00

NOTE

Specifications and design are subject to change without

notice for further improvement.

We cannot supply PWB with component parts in prin-

ciple.

When a circuit on PWB has failure, please repair it by

component parts base. Parts which are not mentioned

in service manual are not supplied.

Model

To engineers in charge of repair or

inspection of our products.

Before repair or inspection, make sure to follow

the instructions so that customers and Engineers

in charge of repair or inspection can avoid suf-

fering any risk or injury.

1. Use specified parts.

The system uses parts with special safety features against

fire and voltage. Use only parts with equivalent charac-

teristics when replacing them.

The use of unspecified parts shall be regarded as re-

modeling for which we shall not be liable. The onus of

product liability (PL) shall not be our responsibility in cases

where an accident or failure is as a result of unspecified

parts being used.

2. Place the parts and wiring back in their original positions

after replacement or re-wiring.

For proper circuit construction, use of insulation tubes,

bonding, gaps to PWB, etc, is involved. The wiring con-

nection and routing to the PWB are specially planned

using clamps to keep away from heated and high voltage

parts. Ensure that they are placed back in their original

positions after repair or inspection.

If extended damage is caused due to negligence during

repair, the legal responsibility shall be with the repairing

company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back se-

curely in their original position after repair. Ensure for

safety reasons there is no possibility of secondary

ploblems around the repaired spots.

If extended damage is caused due to negligence of re-

pair, the legal responsibility shall be with the repairing

company.

4. Caution in removal and making wiring connection to the

parts for the automobile.

Disconnect the battery terminal after turning the ignition

key off. If wrong wiring connections are made with the

battery connected, a short circuit and/or fire may occur.

If extensive damage is caused due to negligence of re-

pair, the legal responsibility shall be with the repairing

company.

- 1 -

PN-2538D,M

Published by Service Dept.

Printed in Japan

Clarion Co., Ltd.

50 Kamitoda, Toda-shi, Saitama 335-8511 Japan

Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan

Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703

298-6073-00 May.2003

Service Manual

Model

NISSAN Automobile Genuine

6-Disc CD Changer Deck

PN-2538D

(Genuine No.28184 9Y800

/ID No.CE05A)

PN-2538M

(Genuine No.28184 6Z700

/ID No.CE040)

SPECIFICATIONS

Output level:

3.0V +2/-2dB(at 1kHz)

Frequency Response: 17Hz to 20kHz +2/-2dB

Separation:

More than 70dB

(at 1kHz, Filter:20kHz LPF)

Distortion:

Less than 0.02%

(at 1kHz, Filter:20kHz LPF)

Power supply voltage: DC13.2V

Negative ground

Current consumption: 0.6A(during playing)

Dimensions(mm):

184(W) x56(H) x197.5(D)

Weight:

1.65kg

COMPONENTS

PN-2538D-A/PN-2538M-A

Main unit

-----------

Lock pin

335-6703-00

NOTE

Specifications and design are subject to change without

notice for further improvement.

We cannot supply PWB with component parts in prin-

ciple.

When a circuit on PWB has failure, please repair it by

component parts base. Parts which are not mentioned

in service manual are not supplied.

Model

To engineers in charge of repair or

inspection of our products.

Before repair or inspection, make sure to follow

the instructions so that customers and Engineers

in charge of repair or inspection can avoid suf-

fering any risk or injury.

1. Use specified parts.

The system uses parts with special safety features against

fire and voltage. Use only parts with equivalent charac-

teristics when replacing them.

The use of unspecified parts shall be regarded as re-

modeling for which we shall not be liable. The onus of

product liability (PL) shall not be our responsibility in cases

where an accident or failure is as a result of unspecified

parts being used.

2. Place the parts and wiring back in their original positions

after replacement or re-wiring.

For proper circuit construction, use of insulation tubes,

bonding, gaps to PWB, etc, is involved. The wiring con-

nection and routing to the PWB are specially planned

using clamps to keep away from heated and high voltage

parts. Ensure that they are placed back in their original

positions after repair or inspection.

If extended damage is caused due to negligence during

repair, the legal responsibility shall be with the repairing

company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back se-

curely in their original position after repair. Ensure for

safety reasons there is no possibility of secondary

ploblems around the repaired spots.

If extended damage is caused due to negligence of re-

pair, the legal responsibility shall be with the repairing

company.

4. Caution in removal and making wiring connection to the

parts for the automobile.

Disconnect the battery terminal after turning the ignition

key off. If wrong wiring connections are made with the

battery connected, a short circuit and/or fire may occur.

If extensive damage is caused due to negligence of re-

pair, the legal responsibility shall be with the repairing

company.

- 2 -

PN-2538D,M

5. Cautions regarding chips.

Do not reuse removed chips even when no abnormality

is observed in their appearance. Always replace them

with new ones. (The chip parts include resistors, capaci-

tors, diodes, transistors, etc). The negative pole of tanta-

lum capacitors is highly susceptible to heat, so use spe-

cial care when replacing them and check the operation

afterwards.

6. Cautions in handling flexible PWB

Before working with a soldering iron, make sure that the

iron tip temperature is around 270 . Take care not to

apply the iron tip repeatedly(more than three times)to the

same patterns. Also take care not to apply the tip with

force.

7. Turn the unit OFF during disassembly and parts replace-

ment. Recheck all work before you apply power to the

unit.

8. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface through

the lens of the optical pickup. When checking that the

laser optical diode lights up, keep your eyes more than

30cms away from the lens. Prolonged viewing of the la-

ser within 30cms may damage your eyesight.

9. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by

electrostatic charge caused by your clothes and body.

Make sure to avoid electrostatic charges on your clothes

or body, or discharge static electricity before handling the

optical pickup.

9-1. Laser diode

The laser diode terminals are shorted for transpor-

tation in order to prevent electrostatic damage.

After replacement, open the shorted circuit. When

removing the pickup from the mechanism, short

the terminals by soldering them to prevent this

damage.

9-2. Actuator

The actuator has a powerful magnetic circuit. If a

magnetic material is put close to it. Its characteris-

tics will change. Ensure that no foreign substances

enter through the ventilation slots in the cover.

9-3. Cleaning the lens

Dust on the optical lens affects performance. To

clean the lens, apply a small amount of isopropyl

alcohol to lens paper and wipe the lens gently.

pin 14: CONNECT VDD : - : Connect to the VDD.

pin 15: BLKCK

: IN : The sub code block clock input.

pin 16: ACC DET

: IN : ACC detection signal input.

pin 17: BU DET

: IN : Backup detection signal input.

pin 18: SW 9V

: O : 9V power supply control.

pin 19: BEEP

: O : Beep out.

pin 20: REQ O

: O : Transmit request signal output.

pin 21: ILL CNT

: O : The illumination control.

pin 22: T DATA

: O : The display data output for the test mode

indication.

pin 23: PON 2

: O : Power ON signal output.

pin 24: TX

: O : Serial data output of N-BUS.

pin 25: RX

: IN : Serial data input of N-BUS.

pin 26: NU

: - : Not in use.

pin 27: A MUTE

: O : The audio mute signal output.

pin 28: M DATA

: O : The command data output to the CD IC.

pin 29: STAT

: IN : The status data input from the CD IC.

pin 30: M CLK

: O : The clock puse output to the CD IC.

pin 31: LIMIT

: IN : Sled limit switch signal input.

pin 32: SW 1

: IN : The switch signal input.

pin 33: SW 2

: IN : The switch signal input.

pin 34: EPM

: IN : Pull down.

pin 35: P ON 1

: O : Power ON signal output.

pin 36: PT 2