CLARION DXZ558RMP Service Manual

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Service Manual for CLARION DXZ558RMP, downloadable as a PDF file.

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Service Manual
Model
-1-
(PE-2721E-A )
SPECIFICATIONS
Radio section
Tuning system:
PLL synthesizer tuner
Receiving frequencies:
FM 87.5 to 108MHz
(0.05MHz steps)
MW 531 to 1602kHz
(9kHz steps)
LW 153 to 279kHz
(3kHz steps)
CD player section
System:
Compact disc digital audio system
Frequency response:
5Hz to 20kHz(+1/-1dB)
Signal to noise ratio:
100dB(1kHz)
Dynamic range:
95dB(1kHz)
Distortion:
0.01%
General
Output power:
25Wx4 (DIN45324, +B=14.4V)
Power supply voltage:
14.4V DC(10.8 to 15.6V allowable),
negative ground
Power consumption:
Less than 15A
Speaker impedance:
4ohm(4ohm to 8ohm allowable)
Auto antenna rated current: 500mA or less
Weight:
1.3kg
Dimensions(mm):
NOTE
*
Speci ications and design are subject to change without notice
for further improvement.
COMPONENTS
PE-2721E-A
Main unit
1
Mounting bracket
300-7742-00
1
DCP case
335-6035-20
1
Escutcheon(OUT-ES)
370-6150-00
1
Parts bag
Removal key
331-2497-00
2
Rubber
345-3653-20
1
A-lead
850-6681-50
1
Screw(M5x10)
716-0726-01
1
Published by Service Dept.
298-6193-00 DEC.2004P
Printed in P.R.C.
178(W)x50(H)x157(D)mm
Remote control unit
44(W)x110(H)x11(D)mm
*
We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure, please repair it by
component parts base. Parts which are not mentioned in
service manual are not supplied.
*
part
Remote control unit
40g(including battery)
Remote control unit
RCB-172-300
1
Battery(CR2025)
1
1
MP3 / WMA mode
MP3 Sampling rate:
11.025kHz to 48kHz
MP3 Bit rate:
8k to 320kbps/VBR
WMA Bit rate:
48k to 192kbps
Logical Format:
ISO9660 level1, 2
Romeo or Joliet
*
, and the Windows
logo are trade-
marks, or registerd trademarks of Microsoft Corporation
in the United States and/or other countries.
*
This product includes technology owned by Microsoft
Corporation and cannot be used or distributed without a
license from MSLGP.
CD/MP3/WMA Receiver / CeNET Control
Xiamen Clarion Electrical Enterprise Co., Ltd
8/F., Xiamen Mail Processing Centre, No.275 Rujiang Road, Xiamen, China
Tel:+86-592-2389080 Fax:+86-592-2389089
Clarion Co., Ltd.
50 Kamitoda , Toda-shi, Saitama 335-8511 Japan
Main unit
Main unit
f
Use only compact discs bearing the
or
mark.
Some CDs recorded in CD-R/CD-RW mode may not be
usable.
1.
2.
3.
4.
5.
6.
DXZ558RMP
7-1
7.
7-2
7-3
7-4
background image
Service Manual
Model
-1-
(PE-2721E-A )
SPECIFICATIONS
Radio section
Tuning system:
PLL synthesizer tuner
Receiving frequencies:
FM 87.5 to 108MHz
(0.05MHz steps)
MW 531 to 1602kHz
(9kHz steps)
LW 153 to 279kHz
(3kHz steps)
CD player section
System:
Compact disc digital audio system
Frequency response:
5Hz to 20kHz(+1/-1dB)
Signal to noise ratio:
100dB(1kHz)
Dynamic range:
95dB(1kHz)
Distortion:
0.01%
General
Output power:
25Wx4 (DIN45324, +B=14.4V)
Power supply voltage:
14.4V DC(10.8 to 15.6V allowable),
negative ground
Power consumption:
Less than 15A
Speaker impedance:
4ohm(4ohm to 8ohm allowable)
Auto antenna rated current: 500mA or less
Weight:
1.3kg
Dimensions(mm):
NOTE
*
Speci ications and design are subject to change without notice
for further improvement.
COMPONENTS
PE-2721E-A
Main unit
1
Mounting bracket
300-7742-00
1
DCP case
335-6035-20
1
Escutcheon(OUT-ES)
370-6150-00
1
Parts bag
Removal key
331-2497-00
2
Rubber
345-3653-20
1
A-lead
850-6681-50
1
Screw(M5x10)
716-0726-01
1
Published by Service Dept.
298-6193-00 DEC.2004P
Printed in P.R.C.
178(W)x50(H)x157(D)mm
Remote control unit
44(W)x110(H)x11(D)mm
*
We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure, please repair it by
component parts base. Parts which are not mentioned in
service manual are not supplied.
*
part
Remote control unit
40g(including battery)
Remote control unit
RCB-172-300
1
Battery(CR2025)
1
1
MP3 / WMA mode
MP3 Sampling rate:
11.025kHz to 48kHz
MP3 Bit rate:
8k to 320kbps/VBR
WMA Bit rate:
48k to 192kbps
Logical Format:
ISO9660 level1, 2
Romeo or Joliet
*
, and the Windows
logo are trade-
marks, or registerd trademarks of Microsoft Corporation
in the United States and/or other countries.
*
This product includes technology owned by Microsoft
Corporation and cannot be used or distributed without a
license from MSLGP.
CD/MP3/WMA Receiver / CeNET Control
Xiamen Clarion Electrical Enterprise Co., Ltd
8/F., Xiamen Mail Processing Centre, No.275 Rujiang Road, Xiamen, China
Tel:+86-592-2389080 Fax:+86-592-2389089
Clarion Co., Ltd.
50 Kamitoda , Toda-shi, Saitama 335-8511 Japan
Main unit
Main unit
f
Use only compact discs bearing the
or
mark.
Some CDs recorded in CD-R/CD-RW mode may not be
usable.
1.
2.
3.
4.
5.
6.
DXZ558RMP
7-1
7.
7-2
7-3
7-4
background image
Bottom view of main unit
To engineers in charge of repair or inspe-
ction of our products.
Before repair or inspection, make sure to follow the in-
structions so that customers and Engineers in charge
of repair or inspection can avoid suffering any risk or
injury.
1. Use specified parts.
The system uses parts with special safety features against fire
and voltage. Use only parts with equivalent characteristics when
replacing them.
The use of unspecified parts shall be regarded as remodeling for
which we shall not be liable. The onus of product liability (PL) sh-
all not be our responsibility in cases where an accident or failure
is as a result of unspecified parts being used.
2. Place the parts and wiring back in their original positions after re-
placement or re-wiring.
For proper circuit construction, use of insulation tubes, bonding,
gaps to PWB, etc, is involved. The wiring connection and routing
to the PWB are specially planned using clamps to keep away
from heated and high voltage parts. Ensure that they are placed
back in their original positions after repair or inspection.
If extended damage is caused due to negligence during repair,
the legal responsibility shall be with the repairing company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back securely in
their original position after repair. Ensure for safety reasons there
is no possibility of secondary problems around the repaired spots.
If extended damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the parts for
the automobile.
Disconnect the battery terminal after turning the ignition key off.
If wrong wiring connections are made with the battery connected,
a short circuit and/or fire may occur.
If extensive damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is obser-
ved in their appearance. Always replace them with new ones.
(The chip parts include resistors, capacitors, diodes, transistors,
etc). The negative pole of tantalum capacitors is highly suscepti-
ble to heat, so use special care when replacing them and check
the operation afterwards.
6. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the iron tip
temperature is around 270 C. Take care not to apply the iron tip
repeatedly(more than three times) to the same patterns. Also ta-
ke care not to apply the tip with force.
7. Turn the unit OFF during disassembly and parts replacement.
Recheck all work before you apply power to the unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through the
lens of the optical pickup. When checking that the laser optical
diode lights up, keep your eyes more than 30cms away from the
lens. Prolonged viewing of the laser within 30cms may damage
your eyesight.
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by electr-
ostatic charge caused by your clothes and body. Make sure to
avoid electrostatic charges on your clothes or body, or discharge
static electricity before handling the optical pickup.
9-1. Laser diode
The laser diode terminals are shorted for transportation in ord-
er to prevent electrostatic damage. After replacement, open
the shorted circuit.
When removing the pickup from the mechanism, short the ter-
minals by soldering them to prevent this damage.
9-2. Actuator
The actuator has a powerful magnetic circuit. If a magnetic
material is put close to it. Its characteristics will change.
Ensure that not foreign substances enter through the ventilati-
on slots in the cover.
9-3. Cleaning the lens
Dust on the optical lens affects performance.
To clean the lens, apply a small amount of isopropyl alcohol to
lens paper and wipe the lens gently.
CAUTION
This appliance contains a laser system and is classified as a
"CLASS 1 LASER PRODUCT". In case of any trouble with this
player, please contact your nearest"authorized service station".
To prevent direct exposure to the laser beam, do not try to open
the enclosure.
DXZ558RMP
-2-
background image
ERROR DISPLAY
If an error occurs, one of the following displays is displayed. Take the measures described below to eliminate the
problem.
Error Display
Cause
Measure
A DISC is loaded upside-down inside the CD deck and
does not play.
Eject the disc then reload it properly.
ER ROR 2
A CD inside the CD changer is not loaded.
This is a failure of CD changer' s mechanism.
ER ROR 3
A CD inside the CD changer cannot be played due to
scratches, etc.
Replace with a non-scratched, non-warped disc.
ER ROR 6
A CD inside the CD changer cannot be played beca-
use it is loaded upside-down.
Eject the disc then reload it properly.
If an error display other than the ones described above appears, press the reset button.
A DISC is caught inside the CD deck and is not ejected. This is a failure of CD deck's mechanism.
ER ROR 2
ER ROR 3
A DISC cannot be played due to scratches, etc.
Replace with a non-scratched, non-warped-disc.
CD/MP3/
WMA
CD
changer
ER ROR 3
A DISC cannot be played due to scratches, etc.
Retry or replace with a non-scratched, non-warped
disc.
ER ROR 6
A DISC inside the DVD changer cannot be played be-
cause it is loaded upside-down.
Eject the disc then reload it properly.
ERROR P
Parental level error.
Set the correct Parental level.
ER ROR 2
A DISC inside the DVD changer cannot be played.
This is a failure of DVD mechanism.
Region code error.
Eject the disc and replace correct region code
disc.
DVD
changer
ER ROR R
Mode
ER ROR 6
FUSE
For other vehicles
For VW and Audi vehicles
(initial position)
Main unit side ISO connector
Figure 1
2. When the car stereo is installed in 1998 and later Volkswagen
models, make sure to cut the car lead wire connected the A-5
terminal. (Abreakdown couldoccur if theleadwireisnot cut.)
After cutting the lead wire, insulate the front end of the lead wire
with insulation tape to prevent the risk of short-circuits.
(Figure 2)
Note: Before cutting the lead wire, disconnect the car battery
- (negative) cable.
Figure 2
3. When the Main unit is also connected to an external amplifier,
connect REMOTE on the external amplifier to remote turn on
lead.
NOTES OF ISO CONNECTOR
1. For VW and Audi vehicles, change the position of fuse
installation as shown on the diagram.(Figure 1)
ISO CONNECTOR type
1. Press the [
ADJ] button to switch to the adjustment selection
display.
2. Press the
lever upward or downward to select the
"SYS CHK <E>".
3. Press and hold the
button for 1 second or longer.
"SYSTEM CHK" appears in the display, then the unit returns
to the previous operation mode.
ANTI-THEFT INDICATOR
[]
,
[
]
The red Anti-theft indicator is a function for preventing theft.
When the DCP is removed from the unit, this indicator blinks.
1. Press the [
ADJ] button to switch to thead justment selection
display.
2. Press the
lever upward or downward to select the
"BLINK LED".
3. Turn the [
ROTARY] knob to select "ON " or "OFF ".
[]
,
Performing a system check
DXZ558RMP
-3-
background image
Reset button
TROUBLESHOOTING
Problem
Power does not turn on.
(No sound is produced.)
Cause
Fuse is blown.
Incorrect wiring.
Measure
Replace with a fuse of the same amperage.
Read the attached "Installation/Wire connection Guide" once again
and wire properly.
No sound output when
operating the unit with
amplifiers or power
antenna attached.
Power antenna lead is shorted
to ground or excessive current
is required for remote-on the
amplifiers or power antenna.
1. Turn the unit off.
2. Remove all wires attached to the power antenna lead. Check
each wire for a possible short to ground using an ohm meter.
3.Turn the unit back on.
4. Reconnect each amplifier remote wire to the power antenna lead
one by one. If the amplifiers turn off before all wires are attached,
use an external relay to provide remote-on voltage
(excessive current required).
The microprocessor has
malfunctioned due to noise,
etc.
DCP or main unit connectors
are dirty.
Wipe the dirt off with a soft cloth moistened with cleaning alcohol.
No sound heard.
The speaker protection circuit is
operating.
Turn down sound volume. Function can also be restored by turning
the power off and on again.
(Speaker volume is reduced automatically when the speaker prote-
ction circuit operates).
Sound skips or is noisy.
Disc is dirty.
Turn off the power, then press the
[OPEN] button and remove the DCP.
Press the reset button for about 2 seconds
with a thin rod.
Nothing happens when
buttons are pressed.
Display is not accurate.
Clean the disc with a soft cloth.
Disc is heavily scratched or
warped.
Replace with a disc with no scratches.
Sound is cut or skipped.
Noise is generated or noise
is mixed with sound.
MP3/WMA files are not
encoded properly.
Use MP3/WMA files encoded properly.
No sound heard.
MP3/WMA files are absent in
a disc.
Write MP3/WMA files onto the disc properly.
Files are not recognized as an
MP3/WMA file.
Use MP3/WMA files encoded properly.
File system is not correct.
Use ISO9660 level 1,2 or Joliet or Romeo file system.
Sound is bad directly after
power is turned on.
Water droplets may form on
the internal lens when the car
is parked in a humid place.
Let dry for about 1 hour with the power on.
Wrong filename
File system is not correct.
Use ISO9660 level 1, 2 or JOLIET or Romeo file system.
Play list play is not
performed.
File name or extension is not
correct.
Use alphanumeric/ASCII characters for MP3/WMA file name.
Use ".M3U" for the file extension of a play list.
General
CD/MP3/WMA
DXZ558RMP
-4-
background image
EXPLA NATION OF IC:
052-3947-00 M30622MGP-178GP
Main System controller
ADJUSTMENT
FM section
Item
Procedure
Measuring
instrument
S-meter
1.Input the 98.1MHz/30dBu/400Hz(main90%+pilot10%)signal.
SG
2.Turn on the power and press the A-M button & PRESET No.6 button at the same
time for 1 second or longer.(TEST MODE)
3.Adjust the reading of LCD display to [24----
](24+2/-2) by VR101.
4.Push the A-M button & PRESET No.6 button at the same time for 1 second or longer once
again or do power off to cancel the TEST MODE.
1.Terminal Description
pin 54 : NU
: IN : Not in use(GND).
pin 1 : EJECT_LED
: O : Eject key illumination.
pin 55 : NU
: IN : Not in use(GND).
pin 2 : TIME_BASE
: IN : Time base pulse input.
pin 56 : NU
: IN : Not in use(GND).
pin 3 : NU
: IN : Not in use(GND).
pin 57 : NU
: IN : Not in use(GND).
pin 4 : NU
: IN : Not in use(GND).
pin 58 : NU
: IN : Not in use(GND).
pin 5 : REMOCON
: IN : Remote controller signal input terminal.
pin 59 : T BASE-TEST : O : Time base confirmation pin for test mode.
pin 6 : BYTE
: IN : The data length selection(8bit/16bit).
pin 60 : VDD
: - : Positive supply voltage.
pin 7 : CN VSS
: IN : Connect to VSS.
pin 61 : NU
: IN : Not in use(GND).
pin 8 : JOG_CW
: IN : Jog key signal input.
pin 62 : GND
: - : Ground
pin 9 : JOG_CCW
: IN : Jog key signal input.
pin 63 : NU
: IN : Not in use(GND).
pin 10 : RESET
: IN : Reset signal input.
pin 64 : NU
: IN : Not in use(GND).
pin 11 : X-OUT
: O : Crystal connection.
pin 65 : ST/SD
: IN : At receiving the FM station, this port dete-
pin 12 : GND
: - : Negative supply voltage(Ground).
cts the stereo signal. At seeking or scanni-
pin 13 : X-IN
: IN : Crystal connection.
ng, this port detects the station detection
pin 14 : VCC
: - : Positive supply voltage.
signal.
pin 15 : NU
: IN : Not in use.
pin 66 : NOISE DCHG
: O : RDS noise discharge signal output.
pin 16 : ACC_DET
: IN : ACC detection signal input.
pin 67 : MUTE SPD UP : O : Station detection speed up command
pin 17 : B/U_DET
: IN : Backup detection signal input.
output for RDS.
pin 18 : KEY_INT
: IN : Key interrupting signal input.
pin 68 : RDS TEST ST : O : For RDS test pin at CD play time.
pin 19 : 27pin connect
: IN : Connect to 27pin.
pin 69 : RDS_MUTE
: O : RDS mute signal output.
pin 20 : VARI +B
: O : The power supply control signal output
pin 70 : RDS_DATA
: IN : RDS serial data input.
for the illumination.
pin 71 : NU
: IN : Not in use(GND).
pin 21 : LCD +B REM
: O : The power supply ON signal output for
pin 72 : SOFT MUTE
: O : Not in use.
the LCD driver.
pin 73 : RDS CLK
: IN : RDS CLK
pin 22 : NU
: O : Not in use.
pin 74 : E VOL CLK
: O : Clock pulse output to the volume IC.
pin 23 : INT-AMP REM : O : ON signal output to the internal amplifier.
pin 75 : E VOL DATA
: O : The serial data output to the volume IC.
pin 24 : V COLOR G
: O : PWM signal output to control the green.
pin 76 : NU
: IN : Not in use(GND).
pin 25 : CATS LED
: O : CATS LED drive output.
pin 77 : NU
: IN : Not in use(GND).
pin 26 : V COLOR R
: O : PWM signal output to control the red.
pin 78 : AMP MUTE
: O : The control signal output to internal audio
pin 27 : IE BUS RX
: IN : IE Bus serial data input.
power amplifier.
pin 28 : IE BUS TX
: O : IE Bus serial data output.
pin 79 : NU
: O : Not in use.
pin 29 : EMULATOR TX : O : Emulator signal output.
pin 80 : SYS MUTE
: O : System muting signal output.
pin 30 : EMULATOR RX : IN : Emulator signal input.
pin 81 : PHONE INT
: IN : The telephone interrupt signal input.
pin 31 : FLASH MODE : IN : The flash memory mode setting input.
pin 82 : ILLUMI DET
: IN : Illumination ON signal input.
pin 32 : NU
: O : Not in use.
pin 83 : NU
: IN : Not in use(GND).
pin 33 : LCD SO
: O : The serial data input from the LCD driver.
pin 84 : AMP REMOUT : O : ON signal output to the internal amplifier.
pin 34 : LCD SI
: IN : The serial data output from the LCD driver.
pin 85 : NU
: O : Not in use.
pin 35 : LCD CLK
: O : The clock pulse output to the LCD driver.
pin 86 : 5V_REM
: O : ON signal output to the 5V power supply.
pin 36 : LCD CE
O : Chip select signal output to the LCD driver.
pin 87 : NOISE
: IN : The noise level for RDS.
pin 37 : NU
: IN : Not in use.
pin 88 : S_METER
: IN : The input terminal of internal A/D converter
pin 38 : CTRL
: O : Power supply ON signal output.
to monitor the radio field strength.
pin 39 : FLASH MODE : IN : Flash mode entry signal input terminal.
pin 89 : KEY_A/D
: IN : The input terminal of the internal ADC for
pin 40 : MP3 SRQ
: IN : MP3 request signal input.
key judgment.
pin 41 : MP3 CS
: O : MP3 chip selection signal output.
pin 90 : NU
: O : Not in use.
pin 42 : WUP
: O : MP3 wakeup signal output.
pin 91 : KEY ILLUMI
:O : The key illumination ON signal output.
pin 43 : MP3 RESET
: O : MP3 reset signal output.
pin 92 : BACK LIGHT ON : O : LCD backlight control terminal.
pin 44 : FLASH MODE : IN : Flash mode entry signal input terminal.
pin 93 : SYS_ACC
:O : ACC detect signal output.
pin 45 : PLL SI
: IN : Serial data input from the PLL IC.
pin 94 : GND
: - : Not in use.
pin 46 : PLL SO
: O : Serial data output to the PLL IC.
pin 95 : NU
: IN : Not in use.
pin 47 : PLL SCK
: O : The clock pulse output to the PLL IC.
pin 96 : VREF
: IN : The reference voltage input.
pin 48 : PLL CE
: O : The chip enable signal output to the PLL IC.
pin 97 : A VDD
:- : Positive supply voltage for the internal an-
pin 49 : NU
: IN : Not in use.
alog section.
pin 50 : RDS TEST
: IN : For RDS test pin at CD play time.
pin 98 : MP3 SI
: IN : MP3 serial data input.
pin 51 : INIT 2
:IN : The initial setting input.
pin 99 : MP3 SO
: O : MP3 serial data output.
pin 52 : INIT 1
: IN : The initial setting input.
pin 100
: MP3 SCK
: O : MP3 clock output.
pin 53 : NU
: IN : Not in use(GND).
Main section
DXZ558RMP
-5-

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