MARANTZ DP10S1 Service Manual

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Service Manual for MARANTZ DP10S1, downloadable as a PDF file.

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Part no. 09AV855010
First Issue 2004.03
ecm
DLP Projector
VP-10S1
VP10S1 /F1B/N1M/U1M
VP-10S1
Printed in Japan
Please use this service manual with referring to the user guide ( D.F.U. ) without fail.
Service
Manual
Printed on 100% Recycled Paper
TABLE OF CONTENTS
SECTION
PAGE
1. TECHNICAL SPECIFICATIONS ...................................................................................................1
2. SERVICE TOOLS.......................................................................................................................... 1
3. ABOUT THE REPAIR METHOD ................................................................................................... 3
4. HOW TO LENS CHANGES........................................................................................................... 4
5. ADJUSTMENT PROCEDURE .................................................................................................... 12
6. UPDATE SUB AND MAIN MICROPROCESSOR ....................................................................... 15
7. UPDATE SLAVE MICROPROCESSOR ...................................................................................... 23
8. TROUBLESHOOTING ................................................................................................................ 37
9. SERVICE MODE ......................................................................................................................... 39
10. WIRING DIAGRAM ..................................................................................................................... 41
11. SCHEMATIC DIAGRAM.............................................................................................................. 43
12. PARTS LOCATION ...................................................................................................................... 99
13. EXPLODED VIEW AND PARTS LIST ....................................................................................... 109
14. ELECTRICAL PARTS LIST ....................................................................................................... 113
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Part no. 09AV855010
First Issue 2004.03
ecm
DLP Projector
VP-10S1
VP10S1 /F1B/N1M/U1M
VP-10S1
Printed in Japan
Please use this service manual with referring to the user guide ( D.F.U. ) without fail.
Service
Manual
Printed on 100% Recycled Paper
TABLE OF CONTENTS
SECTION
PAGE
1. TECHNICAL SPECIFICATIONS ...................................................................................................1
2. SERVICE TOOLS.......................................................................................................................... 1
3. ABOUT THE REPAIR METHOD ................................................................................................... 3
4. HOW TO LENS CHANGES........................................................................................................... 4
5. ADJUSTMENT PROCEDURE .................................................................................................... 12
6. UPDATE SUB AND MAIN MICROPROCESSOR ....................................................................... 15
7. UPDATE SLAVE MICROPROCESSOR ...................................................................................... 23
8. TROUBLESHOOTING ................................................................................................................ 37
9. SERVICE MODE ......................................................................................................................... 39
10. WIRING DIAGRAM ..................................................................................................................... 41
11. SCHEMATIC DIAGRAM.............................................................................................................. 43
12. PARTS LOCATION ...................................................................................................................... 99
13. EXPLODED VIEW AND PARTS LIST ....................................................................................... 109
14. ELECTRICAL PARTS LIST ....................................................................................................... 113
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MARANTZ DESIGN AND SERVICE
Using superior design and selected high grade components,
MARANTZ company has created the ultimate in stereo sound.
Only original
MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which
it is famous.
Parts for your
MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent.
ORDERING PARTS :
Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified.
The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
SHOCK, FIRE HAZARD SERVICE TEST :
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC
cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and
controls and chassis bottom.
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and
verified before it is return to the user/customer.
Ref. UL Standard No. 6500.
In case of difficulties, do not hesitate to contact the Technical
Department at above mentioned address.
030307MIT
SUPERSCOPE TECHNOLOGIES, INC.
USA
MARANTZ AMERICA, INC
1100 MAPLEWOOD DRIVE
ITASCA, IL. 60143
USA
PHONE : 630 - 741 - 0300
FAX
: 630 - 741 - 0301
JAPAN Technical
MARANTZ JAPAN, INC.
35- 1, 7- CHOME, SAGAMIONO
SAGAMIHARA - SHI, KANAGAWA
JAPAN 228-8505
PHONE : +81 42 748 1013
FAX
: +81 42 741 9190
EUROPE / TRADING
MARANTZ EUROPE B.V.
P. O. BOX 8744, BUILDING SILVERPOINT
BEEMDSTRAAT 11, 5653 MA EINDHOVEN
THE NETHERLANDS
PHONE : +31 - 40 - 2507844
FAX
: +31 - 40 - 2507860
AUSTRALIA
QualiFi Pty Ltd,
24 LIONEL ROAD,
MT. WAVERLEY VIC 3149
AUSTRALIA
PHONE : +61 - (0)3 - 9543 - 1522
FAX
: +61 - (0)3 - 9543 - 3677
NEW ZEALAND
WILDASH AUDIO SYSTEMS NZ
14 MALVERN ROAD MT ALBERT
AUCKLAND NEW ZEALAND
PHONE : +64 - 9 - 8451958
FAX
: +64 - 9 - 8463554
THAILAND
MRZ STANDARD CO., LTD
746 - 754 MAHACHAI ROAD.,
WANGBURAPAPIROM, PHRANAKORN,
BANGKOK, 10200 THAILAND
PHONE : +66 - 2 - 222 9181
FAX
: +66 - 2 - 224 6795
TAIWAN
PAI- YUING CO., LTD.
6 TH FL NO, 148 SUNG KIANG ROAD,
TAIPEI, 10429, TAIWAN R.O.C.
PHONE : +886 - 2 - 25221304
FAX
: +886 - 2 - 25630415
MALAYSIA
WO KEE HONG ELECTRONICS SDN. BHD.
2ND FLOOR BANGUNAN INFINITE CENTRE
LOT 1, JALAN 13/6, 46200 PETALING JAYA
SELANGOR DARUL EHSAN, MALAYSIA
PHONE : +60 - 3 - 7954 8088
FAX
: +60 - 3 - 7954 7088
AMERICAS
MARANTZ PROFESSIONAL PRODUCTS
2640 WHITE OAK CIRCLE, SUITE A
AURORA, ILLINOIS 60504 USA
PHONE : 630 - 820 - 4800
FAX
: 630 - 820 - 8103
KOREA
MK ENTERPRISES LTD.
ROOM 604/605, ELECTRO-OFFICETEL, 16-58,
3GA, HANGANG-RO, YONGSAN-KU, SEOUL
KOREA
PHONE : +822 - 3232 - 155
FAX
: +822 - 3232 - 154
SINGAPORE
WO KEE HONG DISTRIBUTION PTE LTD
130 JOO SENG ROAD
#03-02 OLIVINE BUILDING
SINGAPORE 368357
PHONE : +65 6858 5535 / +65 6381 8621
FAX
: +65 6858 6078
HONG KONG
Jolly ProAudio Broadcast Engineering Ltd.
UNIT 2, 10F, WAH HUNG CENTRE,
41 HUNG TO ROAD, KWUN TONG, KLN.,
HONG KONG
PHONE : 852 - 21913660
FAX
: 852 - 21913990
CANADA
LENBROOK INDUSTRIES LIMITED
633 GRANITE COURT,
PICKERING, ONTARIO L1W 3K1
CANADA
PHONE : 905 - 831 - 6333
FAX
: 905 - 831 - 6936
TECHNICAL AUDIO GROUP PTY, LTD
43-53 Bridge Rd.,
STANMORE NSW 2048
AUSTRALIA
PHONE : +61 - (0)2 - 9519 - 0900
FAX
: +61 - (0)2 - 9519 - 0600
AUSTRALIA
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1
1. TECHNICAL SPECIFICATIONS
Optical characteristics
Technology
3-chip DLPTM
Panel
0.8 inch 16:9
1280 x 720 pixels
Digital Micromirror DeviceTM
Lamp
P-VIP 250W AC
Lens
1.44 ­ 1.80:1 (LN10VP32)
1.80 ­ 2.40:1 (LN10VP40)
2.40 ­ 3.60:1 (LN10VP53)
Projection size
60 to 300 inch
(when using 16:9 screen)
Light output
1200 ANSI LUMEN typical
(Lamp Mode : High)
1000 ANSI LUMEN typical
(Lamp Mode : Low)
Input/Output
VIDEO IN
RCA x 1
NTSC-35.8 / PAL-4.43/SECAM
Composite video 1.0Vp-p / 75 ohm
S-VIDEO IN
S jack x 1
NTSC-35.8/PAL-4.43 / SECAM
S-video
COMPONENT VIDEO IN
RCA x 1
BNC x 1
Y, CB/PB, CR/PR
RGB/HD IN
D-sub M 15-pin x 1
Analog RGB, Y/PB/PR
DVI-D IN
DVI-D 24-pin x 1
T.M.D.S. compliant (Single link only)
REMOTE CONTROL IN
Miniature jack type x 1
REMOTE CONTROL OUT
Miniature jack type x 1
AC IN
3-prong grounding type
Trig. 1 Out/Trig. 2 Out
Miniature jack x 2
Output voltage: 12V DC or 0V
RS232C
RS232C receptacle plug x 1
General specifications
Power requirement
AC 100-120V / 220-240V, 50/60 Hz
Power consumption
< 380 W
Standby consumption
< 2.0 W
Chassis isolution
Class-1
Safety
UL60950
CSA C22.2 No.60950
EN60950
EMC
FCC Part-15 Class-B
EN55022 Class-B
Dimensions
20.1(W) x 26.5(D) x 12.8(H) inch
510(W) x 672(D) x 326(H) mm
Net Weight
90.3 lb (41 kg)
Operating temperature
50°F to 95°F (10 to 35°C)
Operating humidity
20 to 80%
Storage temperature
-4°F to 140°F (-20 to +60°C)
Storage humidity
5 to 80%
Operating altitude
0 to 4,921 ft (0 to 1,500 m)
Accessories
· Lens cap x 1
· Remote controller x 1
· AA batteries X 2
· AC power cable x 1
· Color temperature sensor x 1
· Attachment for Color temperature sensor x 1
· Control adapter cable (mini jack to RCA) x 1
· User Guide x 1
· Warranty Card (1 copy each for USA, CANADA)
2. SERVICE TOOLS
· Update of the firmware, sub uP and
adjustment program disc...........*VP10S1CDR
· Windows PC.
· RS-232C cable straight type. (9 pin female - 9 pin female)
· Signal generator. (monochrome ramp signal)
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2
OPTICAL ENGINE : UN01
FPC : UN01
OEM PS : UN01
FMT PS : UN01
BALLAST : UN01
FAN PS : UN02
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3
About service spare part supply of the PCB and OPTICAL ENGINE
When the PCB and UNIT of VP-10S1 are repaired, confirm contents of the following.
POS.NO.
DESCRIPTION
How to repair
P101
DVI TXD PCB
PCB ASSY is replaced
P102
I/O 2 PCB
Can be repaired on component level
P201
MOTOR / FAN PCB
Can be repaired on component level
P202
THERMAL SENSOR 1 PCB
Can be repaired on component level
P203
THERMAL SENSOR 2 PCB
Can be repaired on component level
P204
POWER SW PCB
Can be repaired on component level
P301
LVDS PCB
PCB ASSY is replaced
P401
I/O 1 PCB
Can be repaired on component level
P402
POWER DISTRIBUTE PCB
Can be repaired on component level
P403
EXTENTION PCB
Can be repaired on component level
P601
DVI PCB
PCB ASSY is replaced
P701*
SSB1 PCB
PCB ASSY is replaced
P801
SSB2 PCB
Can be repaired on component level
P901
KEY PCB
Can be repaired on component level
P902
IR SENSOR 1 PCB
Can be repaired on component level
P903
IR SENSOR 2 PCB
Can be repaired on component level
P904
IR SENSOR 3 PCB
Can be repaired on component level
P905
LED 1 PCB
Can be repaired on component level
P906
LED 2 PCB
Can be repaired on component level
P907
DOOR SW PCB
Can be repaired on component level
P908
AC INLET PCB
Can be repaired on component level
P910
LENS SELECT PCB
Can be repaired on component level
UN01*
UNIT KIT OPTICAL ENGINE
UNIT KIT with PCB (BALLAST, FMT PS,
PFC, OEM PS, FAN PS) is replaced
LU10VPS1
UNIT KIT LAMP
LAMP UNIT(LU10VPS1) replaced
* : When P701 or UN01 are replaced, 12 to 14 page adjustment is required.
3. ABOUT THE REPAIR METHOD
VP 10S1
POS NO
DESCRIPTION
P101
DVI TXD PCB
PCB
P102
I O 2 PCB
PCB
P201
MOTOR
FAN PCB
PCB
P202
THERMAL SENSOR 1 PCB
PCB
P203
THERMAL SENSOR 2 PCB
PCB
P204
POWER SW PCB
PCB
P301
LVDS PCB
PCB
P401
I O 1 PCB
PCB
P402
POWER DISTRIBUTE PCB
PCB
P403
EXTENTION PCB
PCB
P601
DVI PCB
PCB
P701*
SSB1 PCB
PCB
P801
SSB2 PCB
PCB
P901
KEY PCB
PCB
P902
IR SENSOR 1 PCB
PCB
P903
IR SENSOR 2 PCB
PCB
P904
IR SENSOR 3 PCB
PCB
P905
LED 1 PCB
PCB
P906
LED 2 PCB
PCB
P907
DOOR SW PCB
PCB
P908
AC INLET PCB
PCB
P910
LENS SELECT PCB
PCB
UN01*
UNIT KIT OPTICAL ENGINE
UNIT KIT
UNIT KIT
(BALLAST,
FMT PS, PFC, OEM PS, FAN PS)
LU10VPS1
UNIT KIT LAMP
LAMP UNIT LU10VPS1
* : P701
UN01
12
14

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