PIONEER A-607R/MY/EW Service Manual

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Service Manual for PIONEER A-607R/MY/EW, downloadable as a PDF file.

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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
PIONEER ELECTRONIC CORPORATION 1998
RRV2033
STEREO AMPLIFIER
A-607R
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ....................................... 6
4. PCB CONNECTION DIAGRAM .......................... 14
5. PCB PARTS LIST ............................................... 19
6. ADJUSTMENT .................................................... 22
CONTENTS
7. GENERAL INFORMATION ................................ 23
7.1 IC INFORMATION ....................................... 23
7.2 BLOCK DIAGRAM ....................................... 24
8. PANEL FACILITIES AND SPECIFICATIONS .... 25
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
A-607R
MV
MY/EW
MY/GR
SD
AC220 ­ 230V
AC220 ­ 230V
AC220 ­ 230V
AC110V/120 ­ 127V/220/240V
Power Requirement
The voltage can be converted by the
following method.
­­­­­­­
­­­­­­­
­­­­­­­
With the voltage selector
T ­ ZZK OCT. 1998 Printed in Japan
Î
STEREO AMPLIFIER
STANDBY/ON
STANDBY
OFF
ON
POWER
A
SPEAKERS
B
BASS
TREBLE
PHONES
LOUDNESS
MIN
MAX
VOLUME
DIRECT
BALANCE
INPUT SELECTOR
REC SELECTOR
CD
TUNER
PHONO
LINE
TAPE 1
/MD
TAPE 2
MONITOR
MUTING
­20dB
CD
TUNER
OFF
SOURCE
L
R
background image
ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
PIONEER ELECTRONIC CORPORATION 1998
RRV2033
STEREO AMPLIFIER
A-607R
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ....................................... 6
4. PCB CONNECTION DIAGRAM .......................... 14
5. PCB PARTS LIST ............................................... 19
6. ADJUSTMENT .................................................... 22
CONTENTS
7. GENERAL INFORMATION ................................ 23
7.1 IC INFORMATION ....................................... 23
7.2 BLOCK DIAGRAM ....................................... 24
8. PANEL FACILITIES AND SPECIFICATIONS .... 25
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
A-607R
MV
MY/EW
MY/GR
SD
AC220 ­ 230V
AC220 ­ 230V
AC220 ­ 230V
AC110V/120 ­ 127V/220/240V
Power Requirement
The voltage can be converted by the
following method.
­­­­­­­
­­­­­­­
­­­­­­­
With the voltage selector
T ­ ZZK OCT. 1998 Printed in Japan
Î
STEREO AMPLIFIER
STANDBY/ON
STANDBY
OFF
ON
POWER
A
SPEAKERS
B
BASS
TREBLE
PHONES
LOUDNESS
MIN
MAX
VOLUME
DIRECT
BALANCE
INPUT SELECTOR
REC SELECTOR
CD
TUNER
PHONO
LINE
TAPE 1
/MD
TAPE 2
MONITOR
MUTING
­20dB
CD
TUNER
OFF
SOURCE
L
R
background image
A-607R
2
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Cod e Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident
from visual
inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or
additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
background image
3
A-607R
2.1 PACKING
Mark No.
Description
Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
1
Operating Instructions
See Contrast table (2)
(English)
2
Operating Instructions
See Contrast table (2)
(German)
3
Operating Instructions
See Contrast table (2)
(French/Italian/Dutch/Swedish/Spanish/Portugese)
NSP
4
Warranty Card
See Contrast table (2)
5
Remote Control Unit (CU-A018) AXD7187
6
Battery Cover
AZN2249
NSP
7
Dry Cell Battery (R6P,AA)
AEX-010
8
Side Protector L
AHA7127
9
Side Protector R
AHA7128
10
Sub Pad
AHA7245
11
Packing Case
See Contrast table (2)
NSP
12
Literature Bag
AHG-117
13
Packing Sheet
AHG1016
NSP
14
Air Cap
See Contrast table (2)
15
Power Cord
See Contrast table (2)
16
Power Cord with Fuse
See Contrast table (2)
17
Fuse (T5A)
See Contrast table (2)
18
Operating Instructions
See Contrast table (2)
(Spanish/Chinese)
NSP
19
Caution Label 220V
See Contrast table (2)
(1) PACKING PARTS LIST
(2) CONTRAST TABLE
A-607R/MV, MY/EW, MY/GR and SD types are constructed the same except for the following :
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Y
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P
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N
P
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1
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1
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1
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1
6
1
7
1
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1
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1
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2
2
0
7
Y
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3
5
6
7
D
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7
8
0
1
G
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6
5
1
1
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6
4
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N
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1
6
1
7
B
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A
1
1
2
7
C
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A
2
1
2
7
C
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A
2
2
0
7
Y
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A
3
5
6
7
D
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4
5
1
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1
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7
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7
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3
5
6
7
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4
5
1
1
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5
7
6
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8
5
1
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N
0
1
2
7
C
R
A
3
0
0
7
R
R
A
6
12
14
17
16
13
Separate
Separate
8
11
9
5
7
15
MV type Only
Except
MV type
1 (MV and MY/EW
types Only)
3 (MY/EW
type Only)
2 (MY/EW and
MY/GR types
Only)
10
19
(SD type
Only)
18 (SD
type Only)
4 (MY/EW,
MY/GR and
MVtypes
Only)
FRONT
background image
4
A-607R
41
18
28
37
35
34
43
48
44
5
41
16
10
10
49
2
30
31
31
32
38
27
47
27
29
46
22
21
25
21
12
23
23
23
23
23
61
13
20
42
42
42
40
42
7
15
45
4
8
15
15
15
45
45
45
15
15
45
26
15
16
19
6
42
43
9
39
39
39
42
42
42
39
44
56
36
3
44
44
1
33
16
16
57
50
58
58
43
55
14
14
52
26
53
60
52
26
26
24
64
26
24
65
59
59
11
17
45
17
54
54
54
17
51
(SD Type Only)
(SD Type Only)
(Except MV Type)
(Except MV Type)
(Except
SD Type)
62
42
63
2.2 EXTERIOR
background image
5
A-607R
1
FRONT L Assy
AWX7054
2
FRONT R Assy
AWX7146
3
POWER SW Assy
See Contrast table (2)
4
AC PRIMARY Assy
See Contrast table (2)
NSP
5
HEADPHONE Assy
AWX7052
6
VOLUME Assy
AWX7171
7
AF Assy
AWX7200
8
Fuse (FU1, T2A L250V)
AEK1057
9
Flexible Cable (J1, 21P)
ADD1114
(AF CN202 - FRONT R CN601)
10
Washer
ABE1002
11
Power Transformer (T1)
See Contrast table (2)
NSP
12
Chassis
ANA7048
13
Rear Panel
See Contrast table (2)
14
Insulator
PNW2766
15
Screw
ABA1018
16
Screw
ABA1050
17
Screw (4
× 10)
See Contrast table (2)
18
Nut
ABN-065
NSP
19
PCB Mold
AMR7222
20
Barrier
AEC7072
NSP
21
PCB Holder
AEC7057
22
Stud Cover
AEC7096
NSP
23
PCB Mold
AMR1525
NSP
24
Radiator Plate A
AMR7221
25
Locking Card Spacer
DEC1908
26
Screw
ABA-298
27
LED Lens
AAK2459
28
IR Filter
AAK7532
29
LED Lens T
AAK7544
30
Name Plate
PAN1376
Mark No.
Description
Part No.
Mark No.
Description
Part No.
(1) EXTERIOR PARTS LIST
31
Rotary Knob A
AAB7148
32
Rotary Knob B
AAB7149
33
Volume Knob
AAB7189
34
Speaker Button
AAD7435
35
Main Power Button
See Contrast table (2)
36
Bonnet Case
ANE7220
37
Panel Base
See Contrast table (2)
38
Front Panel
See Contrast table (2)
39
Screw
BBT30P080FZK
40
Terminal Screw
AKE-031
41
Nut
NK90FUC
42
Screw
ABA1006
43
Screw
ABA1009
44
Screw
BPZ30P080FMC
45
Washer
WG40FCC
46
LED Lens B
AAK7538
47
LED Lens
PNW2019
48
Power Button
AAD7436
49
Screw
BMZ30P080FCU
50
Short Pin Plug
AKM-050
51
AC Outlet 3-P
See Contrast table (2)
52
Cushion 55
PNM1316
53
Screw
ABA1193
54
Spacer
ABF7004
55
Stud Cover
AEC7105
56
Top Cover
AME1086
57
Dump Plate
ANG7198
58
Cushion Gum
AEB7004
NSP
59
Radiator Plate C
AMR7257
NSP
60
Sub Frame
ANG7137
61
Trans Plate
See Contrast table (2)
62
Voltage Selector (S1)
See Contrast table (2)
63
Voltage Selector (S2)
See Contrast table (2)
64
Fuse (FU2 : T2A)
See Contrast table (2)
65
Fuse (FU3 : T0.5A)
See Contrast table (2)
(2) CONTRAST TABLE
A-607R/MV, MY/EW, MY/GR and SD types are constructed the same except for the following :
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M.
o
Nn
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Y
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T
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G
/
Y
Me
p
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T
D
S
3
4
1
1
1
1
3
1
7
1
5
3
7
3
8
3
1
5
1
6
2
6
3
6
4
6
5
6
Y
S
S
A
W
S
R
E
W
O
P
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A
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)
V
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3
2
-
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C
A
:
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V
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V
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/
V
7
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1
-
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1
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1
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A
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1
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2
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(
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A
2
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:
2
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F
(
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)
A
5
.
0
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:
3
U
F
(
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7
5
0
7
X
W
A
6
5
0
7
X
W
A
8
2
1
7
S
T
A
d
e
s
u
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o
N
6
2
7
7
C
N
A
4
1
0
1
A
B
A
7
3
4
7
D
D
A
4
8
4
7
B
M
A
9
4
1
7
B
N
A
d
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s
u
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o
N
8
2
2
7
G
N
A
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s
u
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N
d
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s
u
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o
N
d
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s
u
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o
N
d
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s
u
t
o
N
7
5
0
7
X
W
A
7
9
1
7
X
W
A
8
2
1
7
S
T
A
d
e
s
u
t
o
N
5
2
7
7
C
N
A
4
1
0
1
A
B
A
7
3
4
7
D
D
A
4
8
4
7
B
M
A
9
4
1
7
B
N
A
2
0
5
-
P
K
A
8
2
2
7
G
N
A
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
1
5
0
1
K
E
A
7
5
0
7
X
W
A
7
9
1
7
X
W
A
8
2
1
7
S
T
A
d
e
s
u
t
o
N
5
2
7
7
C
N
A
4
1
0
1
A
B
A
7
3
4
7
D
D
A
4
8
4
7
B
M
A
9
4
1
7
B
N
A
2
0
5
-
P
K
A
8
2
2
7
G
N
A
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
1
5
0
1
K
E
A
d
e
s
u
t
o
N
8
9
1
7
X
W
A
d
e
s
u
t
o
N
9
2
1
7
S
T
A
7
2
7
7
C
N
A
7
4
0
7
A
B
A
d
e
s
u
t
o
N
3
5
5
7
B
M
A
2
5
1
7
B
N
A
7
0
0
7
P
K
A
d
e
s
u
t
o
N
7
0
5
-
X
K
A
4
0
0
1
X
K
A
7
5
0
1
K
E
A
1
5
0
1
K
E
A

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