PIONEER C-AX10/NY Service Manual

Cover page of PIONEER C-AX10/NY Service Manual

Service Manual for PIONEER C-AX10/NY, downloadable as a PDF file.

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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 2000
c
C-AX10
RRV2327
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ......................... 50
5. PCB PARTS LIST ............................................... 76
6. ADJUSTMENT .................................................... 83
7. GENERAL INFORMATION ................................ 84
7.1 DIAGNOSIS .................................................. 84
7.1.1 TEST MODE ........................................... 84
7.1.2 TROUBLESHOOTING ........................... 85
CONTENTS
7.1.3 POWER ON SEQUENCE ...................... 86
7.1.4 DISASSEMBLY ...................................... 90
7.1.5 PCB LAYOUT ......................................... 95
7.2 PARTS .......................................................... 96
7.2.1 IC ............................................................ 96
7.2.2 DISPLAY ............................................... 109
7.3 REMOTE CONTROL UNIT ........................ 110
8. PANEL FACILITIES AND SPECIFICATIONS ..... 113
T ­ ZZR JULY 2000 Printed in Japan
DIGITAL CONTROL AMPLIFIER
DOLBY
D I G I T A L
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
C-AX10
Type
Power Requirement
Remarks
KU/CA
AC120V
NY
AC230V
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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 2000
c
C-AX10
RRV2327
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ......................... 50
5. PCB PARTS LIST ............................................... 76
6. ADJUSTMENT .................................................... 83
7. GENERAL INFORMATION ................................ 84
7.1 DIAGNOSIS .................................................. 84
7.1.1 TEST MODE ........................................... 84
7.1.2 TROUBLESHOOTING ........................... 85
CONTENTS
7.1.3 POWER ON SEQUENCE ...................... 86
7.1.4 DISASSEMBLY ...................................... 90
7.1.5 PCB LAYOUT ......................................... 95
7.2 PARTS .......................................................... 96
7.2.1 IC ............................................................ 96
7.2.2 DISPLAY ............................................... 109
7.3 REMOTE CONTROL UNIT ........................ 110
8. PANEL FACILITIES AND SPECIFICATIONS ..... 113
T ­ ZZR JULY 2000 Printed in Japan
DIGITAL CONTROL AMPLIFIER
DOLBY
D I G I T A L
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
C-AX10
Type
Power Requirement
Remarks
KU/CA
AC120V
NY
AC230V
background image
2
C-AX10
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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3
C-AX10
1
PDIF Connection Cable
ADE1087
2
Recycle Label
See Contrast table (2)
3
Remote Control Unit (CU-C005) AXD7198
4
Battery Cover
AZN7813
NSP
5
Dry Cell Battery (R6P,AA)
VEM-013
6
Operating Instructions (English) ARB7221
7
POS Code Label
See Contrast table (2)
NSP
8
Warranty Card
See Contrast table (2)
9
Mirror Mat Bag
VHL1004
10
Front Pad
AHA9016
11
Rear Pad
AHA9017
12
Packing Case
AHD7858
NSP
13
Polyethylene Bag
AHG-117
14
Packing Sheet
AHG7008
15
Door Sheet
AHG7067
2.1 PACKING
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
Mark No.
Description
Part No.
(2) CONTRAST TABLE
C-AX10/KU/CA and NY are constructed the same except for the following :
Mark No.
Symbol and Description
Part No.
Remarks
KU/CA Type
NY Type
NSP
2
7
8
Recycle Label
POS Code Label
Warranty Card
ARW7091
ARW7090
ARY7045
Not used
Not used
ARY7022
FRONT
11
15
14
9
10
12
FRONT
8
8
13
5
1
7
2
6
KU/CA Type
Only
KU/CA Type
Only
KU/CA Type
Only
NY Type
Only
4
3
2
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4
C-AX10
J
M
X
W
V
R
B
U T S
P
J
F
I
G H
F
D
C
L
D
G
I
Q
O
H
S
A
Y
P
M
N
K
K
K
K
U
W
L
L
L
V
T
A
B
C
N
O
Q
X
2
3
5
4
2
1
1
5
3
4
73
72
71
100
68
24
35
35
83
82
19
20
87
81
9
23
23
72
72
63
22
87
87
80
80
79
17
76
77
78
17
77
76
17
34
34
21
18
55
30
17
16
17
34
17
59
34
75
72
75
72 67
34
34
34
34
34
40
21
34
34
17
4
25
39
67
67
75
72
65
85
85
85
93
62
Refer to section
"2.3 FRONT PANEL SECTION".
89
13
94
11
X3
14
86
12
58
34
97
Y
34
36
34
34
28
29
90
90
25
10
16
15
21
17
21
89
21
88
21
88
34
27
5
61
84
84
6
54
67
64
47
46
41
42
17
8
80
53
7
34
69
70
73
61
61
66
66
17
34 89 34
34
34
34
34
50
31
26
26
102
52
52
17
17
52
51
17
51
17
51
34
34
34
48
21
34
34
34
60
17
43
17
17
17
17
37
17
44
34
100
45
3
26
49
38
2
17
51
34
34
21
1
33
32
89
89
89
89
17
89
72
73
73
73
74
74
72
98
98
52
98
98
103
98
104
NY Type
Only
KU/CA Type
Only
NY Type
Only
101
105
104
89
96
95
34
73
21
21
34
73
21
73
21
89
92
56
13
94
14
86
KU/CA Type
Only
57
E
I
H
F
D
G
B
C
A
2.2 EXTERIOR
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5
C-AX10
NSP
1
DSP Assy
See Contrast table (2)
2
SG Assy
AWX7444
3
AUDIO A Assy
AWX7530
4
AUDIO B Assy
AWX7531
5
FRAD Assy
AWX7532
6
CRAD Assy
AWX7535
7
DIGITAL I/O Assy
AWX7533
8
AC Assy
See Contrast table (2)
9
PS Assy
See Contrast table (2)
NSP
10
Under Base
ANA9010
NSP
11
Bottom Plate
PNA2376
NSP
12
Bottom Plate B
ANF7021
13
Insulator
ANL7013
14
Stopper
AEC7224
15
PCB Support
AEC9079
16
Side Wall
ANG9104
17
Screw
ABA1207
18
Subchassis B2
ANA9013
19
FU201 Fuse (4A)
See Contrast table (2)
20
FU202 Fuse (4A)
See Contrast table (2)
21
Cord Holder
RNH1005
22
FU101 Fuse (4A)
See Contrast table (2)
23
Ferrite Core
ATH7008
NSP
24
Binder
ZCA-T30L
NSP
25
Card Spacer
AEC7081
NSP
26
Card Spacer
REC1156
27
J1202 16P FFC/30V
ADD7131
(FRAD CN1201
DSP CN2101)
28
Shield Plate I
AMR7322
NSP
29
Edging E
PEC1008
NSP
30
Binder
ZCA-BK1
31
Rear Panel
See Contrast table (2)
32
Earth Terminal with Knob
AKE-046
33
Nut
NK70FCU
34
Screw
ABA1011
35
Screw
ABA1014
NSP
36
Heat Sink Assy
ANH7125
37
Side Support C
ANK9027
38
Shrink Shield (AL)
ADM7002
NSP
39
PCB Spacer (3
× 8)
AEC1371
40
J1001 17P FFC/30V
ADD7132
(AUDIO B CN1001
DSP CN2103)
41
J1003 Connector Assy 11P
ADX7274
(FRAD CN404
AUDIO B CN1002, CN1003, CN1004)
42
Shrink Shield (AL)
ADM7004
43
Side Frame A
VNE2181
44
Subchassis T2
ANA9014
45
PCB Holder
ANG9106
46
J903 Connector Assy 11P
ADX7272
(FRAD CN403
AUDIO A CN902, CN903, CN904)
47
Shrink Shield (AL)
ADM7003
48
J901 15P FFC/30V
ADD7133
(AUDIO A CN901
DSP CN2102)
NSP
49
Main Shield
ANG9103
50
Shield Plate E
AMR7290
NSP
51
PCB Base
RNE1849
52
Washer
ABE-053
53
J1401 14P FFC/30V
ADD7130
(DIGITAL I/O CN1401
DSP CN1601)
54
Shield Plate C
AMR7270
55
Nylon Rivet
AEC-525
56
UL Caution Card
See Contrast table (2)
57
Power Cord
See Contrast table (2)
58
Transistor Holder
ANG9105
NSP
59
Subplate
ANG7279
60
Earth Lead Unit
ADX7326
61
Screw
ABA7017
62
Screw
ABA1208
63
FLEX SW Wire
ADH7021
64
Side Alum. L
AAH7040
65
Side Alum. R
AAH7041
66
Rear Mole
AAH7044
67
Dump Rubber
VEB1172
68
Top Plate
AAH7039
NSP
69
Stabilizer B
AMR7278
70
Shield Plate F
AMR7297
71
Shield Plate D
AMR7288
72
Washer
WG40FCC
73
SH Screw
PBA1049
74
Washer
ABF7008
75
Screw
ABA7006
76
Locking Card Spacer
DEC1908
NSP
77
PCB Holder
AEC7057
78
Clamper
DEC2007
NSP
79
Bushing 19
AEC7206
NSP
80
PCB Mold
AMR1525
NSP
81
Subplate
ANG7278
82
T301 Power Trans. (Digital)
See Contrast table (2)
83
T401 Power Trans. (Audio)
See Contrast table (2)
NSP
84
PCB Support
REC1248
85
Screw
IBZ30P120FCC
86
Screw
ABA1022
87
Screw
IBZ30P180FCC
88
Screw
IBZ40P060FCC
89
Screw
BBZ30P080FCC
90
Screw
BMZ30P060FCU
91
Screw
BBZ30P060FCC
92
Power Cord Spacer
ANG1153
93
Screw
ABA1050
94
Foot Spacer
AMR7283
95
Shield Plate H
AMR7309
96
Shield Plate G
AMR7308
97
Cord Clamp S
DEC1574
98
Washer
AED7043
99
· · · ·
100
Screw
BBT30P080FCC
101
Fuse Caution Label
See Contrast table (2)
NSP
102
Shield Tube
VDM1004
NSP
103
Earth Lead Unit
PDF1150
NSP
104
Fuse Label
See Contrast table (2)
105
65 Label
See Contrast table (2)
(1) EXTERIOR PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.

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