PIONEER CDZM8186ZT91/WL Service Manual

PIONEER CDZM8186ZT91/WL Service Manual
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Service Manual for PIONEER CDZM8186ZT91/WL, downloadable as a PDF file.

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ORDER NO.

CRT2150

Service

Manual

PUB. NO.

CRT2150

Manufactured for TOYOTA

by PIONEER ELECTRONIC CORPORATION

VEHICLE

DESTINATION

PRODUCED AFTER

TOYOTA PART No.

ID No.

PIONEER MODEL No.

TOYOTA

GERMANY, FRANCE,

JANUARY 1998

86270-60030

CDX-M8086ZT/E

LAND CRUISER

SWITZERLAND,

CDX-M8086ZT-91/E

100 SERIES

SAUDI ARABIA, OMAN,

U.A.E, KUWAIT

LEXUS LX470

SAUDI ARABIA, OMAN,

U.A.E, KUWAIT

TOYOTA

GREAT BRITAIN,

JANUARY 1998

86270-60030

CDX-M8186ZT/WL

LAND CRUISER

AUSTRALIA,

CDX-M8186ZT-91/WL

100 SERIES

NEW ZEALAND

LEXUS LX470,

AUSTRALIA,

NEW ZEALAND

LX470

TOYOTA

LAND CRUISER

100 SERIES

AUDIO SYSTEM

DISC PLAYER ASSY

ORDER NO.

CRT2150

Service

Manual

PUB. NO.

CRT2150

Manufactured for TOYOTA

by PIONEER ELECTRONIC CORPORATION

VEHICLE

DESTINATION

PRODUCED AFTER

TOYOTA PART No.

ID No.

PIONEER MODEL No.

TOYOTA

GERMANY, FRANCE,

JANUARY 1998

86270-60030

CDX-M8086ZT/E

LAND CRUISER

SWITZERLAND,

CDX-M8086ZT-91/E

100 SERIES

SAUDI ARABIA, OMAN,

U.A.E, KUWAIT

LEXUS LX470

SAUDI ARABIA, OMAN,

U.A.E, KUWAIT

TOYOTA

GREAT BRITAIN,

JANUARY 1998

86270-60030

CDX-M8186ZT/WL

LAND CRUISER

AUSTRALIA,

CDX-M8186ZT-91/WL

100 SERIES

NEW ZEALAND

LEXUS LX470,

AUSTRALIA,

NEW ZEALAND

LX470

TOYOTA

LAND CRUISER

100 SERIES

AUDIO SYSTEM

DISC PLAYER ASSY

CDX-M8086ZT,M8086ZT-91,M8186ZT,M8186ZT-91

- CD Player Service Precautions

1. For PU unit(CGY1036) handling,please refer to

"Disassembly"(Fig.20).

During replacement,handling precautions shall be

taken to prevent an electrostatic discharge(protection

by a short pin).

2. Be sure to turn the power off before disassembly. An

internal IC might be destroyed when a connector is

plugged or unplugged.

3. These CD players have been designed to be set

upright in a car. Therefore, when operating or adjust-

ing, set them upright.

- CDX-M8086ZT/E, CDX-M8086ZT-91/E, CDX-M8186ZT/WL, and CDX-M8186ZT-91/WL have adopted AVC-

LAN.

- The CD mechanism employed in this model is one of C3TV series.

- See the separate manual CX-624 (CRT1631) for the CD mechanism description and disassembly.

- See the separate manual CDX-P616/UC (CRT1632) for CD circuit description.

· CDX-M8086ZT/E

· CDX-M8186ZT/WL

CONTENTS

1. SAFETY INFORMATION ............................................3

2. EXPLODED VIEWS AND PARTS LIST .......................4

3. SCHEMATIC DIAGRAM ...........................................12

4. PCB CONNECTION DIAGRAM ................................22

5. ELECTRICAL PARTS LIST ........................................30

6. ADJUSTMENT..........................................................33

7. GENERAL INFORMATION .......................................43

7.1 IC ........................................................................43

7.2 DIAGNOSIS .......................................................45

7.2.1 SELF-DIAGNOSTIC FUNCTION..............45

7.2.2 DISASSEMBLY ........................................49

7.2.3 TEST MODE.............................................50

7.2.4 CONNECTOR FUNCTION DESCRIPTION ..51

7.3 EXPLANATION..................................................51

7.3.1 SYSTEM BLOCK DIAGRAM ...................51

7.3.2 BLOCK DIAGRAM ...................................52

8. OPERATIONS AND SPECIFICATIONS.....................54

- The supplementary models are identical with the original ones except for the following items.

Description

Part No.

Polyethylene Bag

CEG1249

Carton

CHG3495

Contain Box

CHL3495

Protector

CHP2028

Protector

CHP2029

CDX-M8086ZT,M8086ZT-91,M8186ZT,M8186ZT-91

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair

complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.

If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so

and refer the repair to a qualified service technician.

1. Safety Precautions for those who Service this Unit.

· Follow the adjustment steps (see pages 33 through 42)in the service manual when servicing this unit. When check-

ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.

Caution:

1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.

2. During repair or tests, do not view laser beam for 10 seconds or longer.

2. A "CLASS 1 LASER PRODUCT" label is affixed to the

rear of the player.

3. The triangular label is attached to the mechanism

unit frame.

4. Specifications of Laser Diode

Specifications of laser radiation fields to which human access is possible during service.

Wavelength

785 nanometers

Radiant power =

69.7 microwatts(Through a circular aperture stop having a diameter of 80 millimeters)

0.55 microwatts(Through a circular aperture stop having a diameter of 7 millimeters)

CDX-M8086ZT,M8086ZT-91,M8186ZT,M8186ZT-91

2. EXPLODED VIEWS AND PARTS LIST

2.1 EXTERIOR

- CDX-M8086ZT/E

Fig. 1

CDX-M8086ZT,M8086ZT-91,M8186ZT,M8186ZT-91

1 Screw

BMZ26P080FMC

2 Screw

BMZ40P060FMC

3 Screw

BSZ30P055FMC

4 Cord

CDE5651

5 82711-2B640

CNV5293

6 82711-16270

CNV5294

7 Case

CNB1987

8 Case

CNB2015

9 Earth Plate

CNC5769

10 Earth

CNC6340

11 Bracket

CNC7164

12 Insulator

CNM4428

13 Cushion

CNM5323

14 Cushion

CNM5324

15 Cushion

CNM5328

16 Cushion

CNM5329

17 Corrosive Cloth

CNM5828

18 Cushion

CNM5838

19 PCB

CNP3954

20 Holder

CNV4095

21 Main Unit

CWX2123

22 Connector(CN1701)

CKS2770

23 Connector(CN1801)

CKS2779

24 Connector(CN1803)

CKS3124

25 Connector(CN1702)

CKS3125

26 Connector(CN1802)

CKS3127

27 Extension Unit

CWX2126

28 Screw

CBA1339

29 Connector

CDE5009

30 Plug(CN901)

CKM1211

31 Connector(CN903)

CKS2224

32 Connector(CN951)

CKS3359

33 Heat Sink

CNC4447

34 Holder

CNC6544

35 Spacer

CNM4821

36 Spacer

CNM4822

37 Grille Assy

CXB1309

38 Screw

BPZ20P060FMC

39 Screw

BPZ26P080FMC

40 Door

CAT1882

41 Spring

CBL1162

42 Connector

CDE5370

43 Holder

CNC7128

44 Earth Plate

CNC7791

45 Grille

CNS4517

46 Sub Grille

CNS4518

47 Handle

CNS4544

48 Rail

CNV3487

49 Grille Unit

CWM5438

50 Plug(CN906)

CKS1050

51 Screw

IMS26P050FMC

52 Bracket Unit

CXB1367

53 CD Mechanism Unit

CXK4025

54 Screw

IMS20P030FMC

55 Screw

IMS26P040FMC

56 Screw

ISS30P080FZK

57 Screw

BMZ40P060FMC

58 Bracket

CNC7157

59 Bracket

CNC7158

60 Bracket

CNC7339

61 Transistor(Q911)

2SB942A

- EXTERIOR SECTION PARTS LIST

- CDX-M8086ZT/E

Mark No. Description

Part No.

Mark No. Description

Part No.

NOTE:

- Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to

mark on the product are used for disassembly.

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