PIONEER DJM-600/WAXCN Service Manual

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Service Manual for PIONEER DJM-600/WAXCN, downloadable as a PDF file.

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background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
RRV2234
DJM-600
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
8
4. PCB CONNECTION DIAGRAM ........................... 42
5. PCB PARTS LIST ................................................ 58
6. ADJUSTMENT ..................................................... 64
CONTENTS
7. GENERAL INFORMATION .................................. 65
7.1 DIAGNOSIS ................................................... 65
7.1.1 TEST MODE ......................................... 65
7.1.2 DISASSEMBLY .................................... 66
7.2 PARTS ........................................................... 69
7.2.1 IC .......................................................... 69
8. PANEL FACILITIES AND SPECIFICATIONS ....... 70
T ­ ZZY NOV. 1999 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DJ MIXER
Power Requirement
Type
Model
DJM-600
The voltage can be converted by the following method.
KUC
O
AC120V
RL
O
AC110- 120V/220-240V
With the voltage selector
WY
O
AC220 -240V
MIC LEVEL
LOW
TALK OVER
CH-4
HEADPHONES CUE
AUTO BPM COUNTER SELECTOR
CH-3
CH-2
EFFECTS/SAMPLER
MASTER
CH-1
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
MID
EQ
EQ
EQ
EQ
HI
-
-
-
0dB
+12dB
-12dB
MIXING
MASTER
CUE
LEVEL
CH-1
2
13
SAMPLER
CH-2
CROSS FADER CURVE
FADER START
PHONES
CROSS FADER
ASSIGN A
0dB
0dB
THRU
14
23
SAM-
PLER
CROSS FADER
ASSIGN B
B
A
THRU
14
23
SAM-
PLER
+12dB
-12dB
+12dB
-12dB
TRIM
MASTER LEVEL
14
70-139
BPM
91-180
BPM
BPM
3
AUTO BPM COUNTER
2
TRIM
TRIM
TRIM
CH-1
HEADPHONES
MIC
MASTER
CH-4
CH-3
CH-2
LOW
LR
MID
HI
LOW
MID
HI
LOW
MID
HI
LOW
MID
HI
+9dB
+9dB
-
+9dB
-
+9dB
LINE
CD1/LINE
PHONO 1
PROFESSIONAL
DJ MIXER
DJM-600
CD2/LINE
PHONO 2
STEREO
POWER
LINE
SUB MIC
/PHONO 3
LINE
MONO
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
+12dB
+12dB
-26dB
-26dB
-26dB
-26dB
+12dB
+12dB
+12dB
+12dB
+12dB
+12dB
-26dB
-26dB
-26dB
-26dB
+12dB
+12dB
-26dB
+12dB
-26dB
+12dB
-26dB
-26dB
EQ
1
MASTER
4
MIC
%
BPM
mSec
3
PARAMETER1
2
1/2
1/1
4/1
2/1
3/4
14
BEAT
16
8
2
STEREO
MONO SPLIT
MASTER BALANCE
R
L
MAX
MASTER
1
CF. B
2
CF. A
3
MIC
4
MIN
BOOTH MONITOR
ON/OFF
TAP
CH.
SELECT
BEAT
EFFECTS
BEAT
SAMPLER
REC
SND/RTN
AUTO BPM
FRANGER
REVERB
FILTER
PITCH
STRETCH
EDIT
DELAY
TRANS
LOOP
SINGLE
ECHO
PAN
PARAMETER 1
TIME
PARAMETER 2
LEVEL/
DEPTH
ON
OFF
ON
OFF
ON
OFF
-
-
BEAT SAMPLER
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
RRV2234
DJM-600
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
8
4. PCB CONNECTION DIAGRAM ........................... 42
5. PCB PARTS LIST ................................................ 58
6. ADJUSTMENT ..................................................... 64
CONTENTS
7. GENERAL INFORMATION .................................. 65
7.1 DIAGNOSIS ................................................... 65
7.1.1 TEST MODE ......................................... 65
7.1.2 DISASSEMBLY .................................... 66
7.2 PARTS ........................................................... 69
7.2.1 IC .......................................................... 69
8. PANEL FACILITIES AND SPECIFICATIONS ....... 70
T ­ ZZY NOV. 1999 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DJ MIXER
Power Requirement
Type
Model
DJM-600
The voltage can be converted by the following method.
KUC
O
AC120V
RL
O
AC110- 120V/220-240V
With the voltage selector
WY
O
AC220 -240V
MIC LEVEL
LOW
TALK OVER
CH-4
HEADPHONES CUE
AUTO BPM COUNTER SELECTOR
CH-3
CH-2
EFFECTS/SAMPLER
MASTER
CH-1
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
MID
EQ
EQ
EQ
EQ
HI
-
-
-
0dB
+12dB
-12dB
MIXING
MASTER
CUE
LEVEL
CH-1
2
13
SAMPLER
CH-2
CROSS FADER CURVE
FADER START
PHONES
CROSS FADER
ASSIGN A
0dB
0dB
THRU
14
23
SAM-
PLER
CROSS FADER
ASSIGN B
B
A
THRU
14
23
SAM-
PLER
+12dB
-12dB
+12dB
-12dB
TRIM
MASTER LEVEL
14
70-139
BPM
91-180
BPM
BPM
3
AUTO BPM COUNTER
2
TRIM
TRIM
TRIM
CH-1
HEADPHONES
MIC
MASTER
CH-4
CH-3
CH-2
LOW
LR
MID
HI
LOW
MID
HI
LOW
MID
HI
LOW
MID
HI
+9dB
+9dB
-
+9dB
-
+9dB
LINE
CD1/LINE
PHONO 1
PROFESSIONAL
DJ MIXER
DJM-600
CD2/LINE
PHONO 2
STEREO
POWER
LINE
SUB MIC
/PHONO 3
LINE
MONO
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
dB
14
-24
-15
-10
-7
-5
-3
-2
-1
0
1
2
4
7
10
+12dB
+12dB
-26dB
-26dB
-26dB
-26dB
+12dB
+12dB
+12dB
+12dB
+12dB
+12dB
-26dB
-26dB
-26dB
-26dB
+12dB
+12dB
-26dB
+12dB
-26dB
+12dB
-26dB
-26dB
EQ
1
MASTER
4
MIC
%
BPM
mSec
3
PARAMETER1
2
1/2
1/1
4/1
2/1
3/4
14
BEAT
16
8
2
STEREO
MONO SPLIT
MASTER BALANCE
R
L
MAX
MASTER
1
CF. B
2
CF. A
3
MIC
4
MIN
BOOTH MONITOR
ON/OFF
TAP
CH.
SELECT
BEAT
EFFECTS
BEAT
SAMPLER
REC
SND/RTN
AUTO BPM
FRANGER
REVERB
FILTER
PITCH
STRETCH
EDIT
DELAY
TRANS
LOOP
SINGLE
ECHO
PAN
PARAMETER 1
TIME
PARAMETER 2
LEVEL/
DEPTH
ON
OFF
ON
OFF
ON
OFF
-
-
BEAT SAMPLER
background image
2
DJM-600
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
background image
DJM-600
3
1
Pad A
DHA1456
2
Pad B
DHA1457
3
Pad C
DHA1458
4
Pad D
DHA1469
5
Packing Case
See Contrast table (2)
6
Sheet
RHX1006
(550 x 550 x 0.5)
7
Operating Instructions
See Contrast table (2)
NSP
8
Warranty Card
See Contrast table (2)
9
Polyethylene Bag
Z21-038
(340 x 230 x 0.03)
NSP
10
Caution Card 220v
See Contrast table (2)
2. EXPLODED VIEWS AND PARTS LIST
NOTES :
÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
÷ The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷ Screw adjacent to
mark on the product are used for disassembly.
2.1 PACKING
Mark No.
Description
Part No.
(1) PACKING PARTS LIST
(2) CONTRAST TABLE
DJM-600/KUC, RL and WY types are constructed the same except for the following:
Mark
KUC type
RL type
WY type
5
Packing Case
DHG1964
DHG1965
DHG1959
7
Operating Instructions (English/ French)
DRB1251
Not used
Not used
7
Operating Instructions ( English/ Spanish/Chinese)
Not used
DRB1253
Not used
7
Operating Instructions
(English/ French/ German/Italian/Dutch/Spanish)
Not used
Not used
DRB1252
NSP
8
Warranty Card
DRY1177
Not used
Not used
NSP
10
Caution Card 220V
Not used
ARR7003
Not used
Part No.
Remarks
Symbol and Description
No.
8
7
4
4
2
5
6
9
1
3
10
background image
DJM-600
4
2.2 EXTERIOR SECTION
A
A
E
E
C
F
G
G
H
H
K
L
L
I
I
K
J
J
F
B
B
C
D
D
42
32
16 9
36
36
39
17
10
31
34
34
27
32
19
11
11
11
20
7
8
32
32
33
33
33
45
23
35
22
29
14
4
35
30
25
3
6
1
37
2
21
21
15
41
32
35
26
5
38
13
12
32
28
43
44
44
24
18
43
46 (KUC and RL types only)
43
43
43
Refer to
2.3 Control Panel Section
background image
DJM-600
5
Mark No.
Description
Part No.
Mark No.
Description
Part No.
(1) EXTERIOR SECTION PARTS LIST
(2) CONTRAST TABLE
DJM-600/KUC, RL and WY types are constructed the same except for the following:
Mark
KUC type
RL type
WY type
6
POWER ASSY
DWR1337
DWR1336
DWR1332
12
Strain Relief
CM-22C
CM-22B
CM-22B
13
Power Cord With Plug
ADG7024
VDG1061
VDG1061
14
Power Transformer (AC120V)
DTT1158
Not used
Not used
14
Power Transformer (AC110-120V/ 220-240V)
Not used
DTT1157
Not used
14
Power Transformer (AC220-240V)
Not used
Not used
DTT1156
15
Fuse (FU2: 1A)
REK1075
Not used
Not used
15
Fuse (FU2: T500mA)
Not used
AEK1051
AEK1051
25
Chassis
DNA1258
DNA1259
DNA1256
NSP
37
Caution Label
DRW1975
Not used
Not used
38
SW Sheet
Not used
DEC2384
Not used
46
Label
DRW1977
DRW1977
Not used
Part No.
Remarks
Symbol and Description
No.
1
19P F.F.C/60V
DDD1155
2
23P F.F.C/60V
DDD1154
NSP
3
REG. ASSY
DWR1334
NSP
4
TRANS ASSY
DWR1335
NSP
5
POWER SW ASSY
DWR1333
6
POWER ASSY
See Contrast table (2)
7
TERMINAL ASSY
DWZ1089
8
PHONE ASSY
DWZ1090
NSP
9
BAL.OUT ASSY
DWZ1091
10
Terminal Screw
AKE-031
11
Short Pin Plug
AKM7008
12
Strain Relief
See Contrast table (2)
13
Power Cord With Plug
See Contrast table (2)
14
Power Transformer
See Contrast table (2)
15
Fuse (1A: FU2)
See Contrast table (2)
NSP
16
PCB Mould
AMR1525
17
Washer
DBE1010
18
Screw Guard
DEB1447
NSP
19
PCB Spacer
DEC1389
NSP
20
Card Spacer
DEC1649
21
PC Support
DEC1773
22
Sheet
DEC2375
23
Net
DED1129
24
Net
DED1152
NSP
25
Chassis
See Contrast table (2)
26
SW Plate
DNF1653
27
Earth Plate
DNF1520
28
Power Cord Stay
DNF1640
29
Trans Shield
DNH2279
30
Cord Clamper
RNH1005
31
Screw
AMZ30P040FMC
32
Screw
BBZ30P060FZK
33
Screw
BBZ30P100FZK
34
Screw
BBZ30P180FMC
35
Screw
BBZ40P060FMC
36
Screw
BPZ30P080FZK
NSP
37
Caution Label
See Contrast table (2)
38
SW Sheet
See Contrast table (2)
39
Nut
NKX2FUC
40
· · · · ·
41
Binder
ZCA-SKB90BK
42
Power Knob
DAC1847
NSP
43
Binder
AEC-036
44
Foot Assy
REC-434
NSP
45
PC Support
VEC1508
46
Label
See Contrast table (2)

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