PIONEER DMP-555/KUC Service Manual

PIONEER DMP-555/KUC Service Manual
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Service Manual for PIONEER DMP-555/KUC, downloadable as a PDF file.

We also have owner's manual to this model.

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Available language versions: English
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Sample pages

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2002

DMP-555

RRV2604

DIGITAL MEDIA PLAYER

DMP-555

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Remarks

DMP-555

KUC

AC120V

DMP-555

AC110-240V

DMP-555

AC220-240V

For details, refer to "Important symbols for good services" on the next page.

T-ZZY JUNE 2002 printed in Japan

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2002

DMP-555

RRV2604

DIGITAL MEDIA PLAYER

DMP-555

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Remarks

DMP-555

KUC

AC120V

DMP-555

AC110-240V

DMP-555

AC220-240V

For details, refer to "Important symbols for good services" on the next page.

T-ZZY JUNE 2002 printed in Japan

DMP-555

1234

123

SAFTY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely,

you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to

cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse) and/or

(slow operating fuse) on PCB indicate that replacement parts

must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que les pièces

de remplacement doivent avoir la même désignation.

1. SAFETY PRECAUTIONS

The following check should be performed for the

continued protection of the customer and service

technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground

(water pipe, conduit, etc.) by connecting a leakage

current tester such as Simpson Model 229-2 or

equivalent between the earth ground and all exposed

metal parts of the appliance (input/output terminals,

screwheads, metal overlays, control shaft, etc.). Plug

the AC line cord of the appliance directly into a 120V

AC 60Hz outlet and turn the AC power switch on. Any

current measured must not exceed 0.5mA.

ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED

ABOVE

ARE

INDICATIVE

POTENTIAL

SHOCK

HAZARD

AND

MUST

CORRECTED

BEFORE

RETURNING

THE

APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance

have special safety related characteristics. These are

often not evident from visual inspection nor the

protection afforded by them necessarily can be obtained

by using replacement components rated for voltage,

wattage, etc. Replacement parts which have these

special safety characteristics are identified in this

Service Manual.

Electrical components having such features are

identified by marking with a

on the schematics and on

the parts list in this Service Manual.

The use of a substitute replacement component which

does not have the same safety characteristics as the

PIONEER recommended replacement one, shown in the

parts list in this Service Manual, may create shock, fire,

or other hazards.

Product Safety is continuously under review and new

instructions are issued from time to time. For the latest

information, always consult the current PIONEER

Service Manual. A subscription to, or additional copies

of, PIONEER Service Manual may be obtained at a

nominal charge from PIONEER.

Leakage

current

tester

Reading should

not be above

0.5mA

Device

under

test

Test all

exposed metal

surfaces

Also test with

plug reversed

(Using AC adapter

plug as required)

Earth

ground

AC Leakage Test

(FOR USA MODEL ONLY)

DMP-555

678

(VRW1094)

(PRW1233)

1. Laser Interlock Mechanism

The position of the switch (S510) for detecting loading completion

is detected by the system microprocessor, and the design prevents

laser diode oscillation when the switch is not in LPS1 terminal side

(when the mechanism is not clamped and LPS1 signal is high level.)

Thus, the interlock will no longer function if the switch is deliberately

set to LPS1 terminal side. ( if LPS1 signal is low level ).

In the test mode* the interlock mechanism will not function.

Laser diode oscillation will continue, if pin 4 of AN8702NFH (IC800)

on the CDPB ASSY is connected to GND, or else the terminals of

Q600 are shorted to each other (fault condition).

2. When the cover is opened, close viewing of the objective

lens with the naked eye will cause exposure to a Class 1 laser beam.

Additional Laser Caution

* Refer to pages 71.

DMP-555/WY only

DMP-555/TL only

THIS

PIONEER

APPARATUS

CONTAINS

LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS

SHOULD

DONE

SPECIALLY

INSTRUCTED PERSON.

MAXIMUM OUTPUT POWER: 5 mW

WAVELENGTH: 780 785 nm

The AEL(accessible emission level) of the laser power output is less then CLASS 1

but the laser component is capable of emitting radiation exceeding the limit for

CLASS 1.

A specially instructed person should servicing operation of the apparatus.

IMPORTANT

LASER DIODE CHARACTERISTICS

WARNING !

(DRW2102)

Printed on the Bottom Plate

DMP-555

1234

123

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.

When you find the procedures bearing any of the symbols, be sure to fulfill them:

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.

In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,

proper cleaning should be performed to restore their performances.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying

glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the

prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed

ones should be used.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or

the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and

should keep the safety during servicing by following the safety instructions described in this manual.

DMP-555

678

CONTENTS

SAFTY INFORMATION ........................................................................................................................................2

1. SPECIFICATIONS .............................................................................................................................................6

2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................7

2.1 PACKING ....................................................................................................................................................7

2.2 EXTERIOR (1/2) SECTION ........................................................................................................................8

2.3 EXTERIOR (2/2) SECTION ......................................................................................................................10

2.4 SLOT-IN MECHANISM SECTION ............................................................................................................12

2.5 TRAVERSE MECHANISM ASSY-S ..........................................................................................................14

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16

3.1 BLOCK DIAGRAM ....................................................................................................................................16

3.2 OVERALL WIRING DIAGRAM .................................................................................................................18

3.3 CDPB ASSY (1/2).....................................................................................................................................20

3.4 CDPB (2/2) and SLSW ASSYS ................................................................................................................22

3.5 MAIN ASSY (1/5)......................................................................................................................................24

3.6 MAIN ASSY (2/5)......................................................................................................................................26

3.7 MAIN (3/5) and SDCB ASSYS .................................................................................................................28

3.8 MAIN ASSY (4/5)......................................................................................................................................30

3.9 MAIN ASSY (5/5)......................................................................................................................................32

3.10 TRMB and PSWB ASSYS ......................................................................................................................34

3.11 SW POWER ASSY .................................................................................................................................36

3.12 FLKB, PHTB and JOGB ASSYS ............................................................................................................38

4. PCB CONNECTION DIAGRAM ......................................................................................................................49

4.1 CDPB and SLSW ASSYS.........................................................................................................................50

4.2 MAIN and SDCB ASSYS..........................................................................................................................52

4.3 TRMB ASSYS...........................................................................................................................................56

4.4 PSWB and SW POWER ASSYS ..............................................................................................................58

4.5 FLKB, PHTB and JOGB ASSYS ..............................................................................................................60

5. PCB PARTS LIST ............................................................................................................................................64

6. ADJUSTMENT ................................................................................................................................................68

6.1 ADJUSTMENT ITEMS AND LOCATION ..................................................................................................68

6.2 JIGS AND MEASURING INSTRUMENTS ...............................................................................................68

6.3 NECESSARY ADJUSTMENT POINTS ....................................................................................................68

6.4 ELECTRICAL ADJUSTMENT ..................................................................................................................69

7. GENERAL INFORMATION .............................................................................................................................70

7.1 DIAGNOSIS ..............................................................................................................................................70

7.1.1 CLEANING .........................................................................................................................................70

7.1.2 SERVICE MODE ................................................................................................................................70

7.1.3 ERROR CODE ...................................................................................................................................73

7.1.4 DISASSEMBLY ..................................................................................................................................74

7.2 PARTS ......................................................................................................................................................76

7.2.1 IC........................................................................................................................................................76

8. PANEL FACILITIES .......................................................................................................................................106