PIONEER DV-09 Service Manual

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Service Manual for PIONEER DV-09, downloadable as a PDF file.

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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
PIONEER ELECTRONIC CORPORATION 1998
RRV1944
DVD PLAYER
DV-09
DV-S9
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ..................................... 14
4. PCB CONNECTION DIAGRAM .......................... 34
5. PCB PARTS LIST ............................................... 49
6. ADJUSTMENT .................................................... 58
CONTENTS
7. GENERAL INFORMATION ................................ 67
7.1 PARTS ......................................................... 67
7.1.1 IC ........................................................... 67
7.1.2 DISPLAY ................................................ 73
7.2 DISASSEMBLY ........................................... 74
7.3 BLOCK DIAGRAM ....................................... 78
8. PANEL FACILITIES AND SPECIFICATIONS .... 79
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
DV-09
KU/CA
L/TA
AC120V
AC110V
Power Requirement
Region restriction code
(region number)
T ­ ZZM APR. 1998 Printed in Japan
6
¢
§ 4
DV-S9
­
­
· Refer to the service guide RRV1896 for DV-505.
IC information is described in the service guide.
1
3
background image
ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
PIONEER ELECTRONIC CORPORATION 1998
RRV1944
DVD PLAYER
DV-09
DV-S9
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ..................................... 14
4. PCB CONNECTION DIAGRAM .......................... 34
5. PCB PARTS LIST ............................................... 49
6. ADJUSTMENT .................................................... 58
CONTENTS
7. GENERAL INFORMATION ................................ 67
7.1 PARTS ......................................................... 67
7.1.1 IC ........................................................... 67
7.1.2 DISPLAY ................................................ 73
7.2 DISASSEMBLY ........................................... 74
7.3 BLOCK DIAGRAM ....................................... 78
8. PANEL FACILITIES AND SPECIFICATIONS .... 79
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
DV-09
KU/CA
L/TA
AC120V
AC110V
Power Requirement
Region restriction code
(region number)
T ­ ZZM APR. 1998 Printed in Japan
6
¢
§ 4
DV-S9
­
­
· Refer to the service guide RRV1896 for DV-505.
IC information is described in the service guide.
1
3
background image
2
DV-09, DV-S9
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may
cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with
the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
IMPORTANT
THIS PIONNER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 7 mw
WAVELENGTH : 650 nm
background image
DV-09, DV-S9
3
2. EXPLODED VIEWS AND PARTS LIST
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
NOTES:
Mark No.
Description
Part No.
1
Power Cord
See Contrast table (2)
NSP
2
Regular User's Card
See Contrast table (2)
NSP
3
Warranty Card
See Contrast table (2)
4
Operating Instructions
See Contrast table (2)
5
Audio Cord (L=1.5m)
VDE1023
6
Video Cord (L=1.5m)
VDE1024
NSP
7
Dry Cell Battery (R03, AAA)
VEM-022
8
Remote Control Unit
See Contrast table (2)
9
Battery Cover
See Contrast table (2)
10
Case (Below)
See Contrast table (2)
NSP
11
Filter
VNK2063
12
Pad (F)
See Contrast table (2)
13
Pad (R)
See Contrast table (2)
14
Packing Case
See Contrast table (2)
15
Mirror Mat Sheet
VHL1018
16
Polyethylene Bag
Z21-038
(0.03x230x340)
17
Mirror Mat Bag
See Contrast table (2)
NSP
18
Caution Card
See Contrast table (2)
2.1 PACKING
(1) PACKING PARTS LIST
16
3
2
4
16
9
11
10
8
1
5
6
14
12
Front
15
13
7
(DV-S9 only)
DV-09 only
DV-S9 only
Rear
Panel
17
Rear
Panel
DV-09 only
18
(2) CONTRAST TABLE
DV-09/KU/CA and DV-S9/L/TA are constructed the same except for the following :
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L
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N
P
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N
P
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1
2
3
4
4
8
8
9
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1
2
1
3
1
4
1
7
1
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1
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6
2
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1
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8
8
1
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2
3
5
2
X
X
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6
8
2
2
K
N
D
2
6
0
2
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N
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8
1
2
1
A
H
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9
1
2
1
A
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V
3
3
7
1
G
H
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4
0
0
1
L
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V
1
1
0
1
N
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3
1
0
7
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0
1
1
1
Y
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1
7
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5
2
5
2
X
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7
7
1
4
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8
7
1
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1
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1
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4
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background image
DV-09, DV-S9
4
B
C
B
C
A
A
21
22
22
11
12
25
25
28
27
13
13
14
19
Refer to
"2.5 FRONT PANEL SECTION".
Refer to
"2.3 BOTTOM VIEW
SECTION (1)".
4
16
16
21
15
18
17
21
21
24
26
20
20
20
20
3
2
5
6
7
8
9
1
19
from
Mecha.
from
Pickup Assy
32
29
29
31
31
20
DV-09 only
DV-09 only
DV-09 only
DV-09 only
10
22
20
20
30
DV-S9 only
DV-S9 only
41 33
34
45
23
40
20
39
20
38
23
33 41
35
43
44
DV-09 only
Rear view
FL Filter
36
42
37
38
DV-S9 only
46
26
20
26
20
DV-S9 only
DV-S9 only
2.2 EXTERIOR SECTION
background image
DV-09, DV-S9
5
(1) EXTERIOR SECTION PARTS LIST
Mark No.
Description
Part No.
1
DVD MAIN Assy
VWS1337
2
DOUT Assy
See Contrast table (2)
3
VOUT Assy
VWG1905
4
DIRB Assy
See Contrast table (2)
5
Flexible Cable (28P)
See Contrast table (2)
6
Flexible Cable (19P)
VDA1666
(DVD MAIN CN508-VOUT CN601)
7
Flexible Cable (9P)
VDA1665
(DVD MAIN CN507-VOUT CN602)
8
Housing Assy (12P)
VKP2173
(DVD MAIN CN506-DOUT CN701)
9
Housing Assy (13P)
See Contrast table (2)
10
Top Aluminum
See Contrast table (2)
11
Side Aluminum L
See Contrast table (2)
12
Side Aluminum R
See Contrast table (2)
NSP
13
Cushion
See Contrast table (2)
14
Tray Panel
See Contrast table (2)
15
Main Shield
VNE2137
NSP
16
Wire Clip
VEC1181
17
FTS Heat Sink
VNH1053
18
AV1 Heat Sink
VNH1052
19
Screw
BBP30P080FMC
20
Screw
ABZ30P080FCC
21
Screw
BBT30P080FCC
22
SH Screw
See Contrast table (2)
23
Screw
See Contrast table (2)
Mark No.
Description
Part No.
24
Door Packing
VEC1995
25
Washer
See Contrast table (2)
26
Top Stay
VNE2139
27
Housing Assy (7P)
VKP2177
(DVD MAIN CN502-SYPS CN32)
28
Housing Assy (8P)
VKP2170
(DVD MAIN CN501-SYPS CN33)
29
Damper
See Contrast table (2)
30
Washer
WH30FUC
31
Cushion
See Contrast table (2)
32
Gap Pad
VEC1997
33
Wood Coller
See Contrast table (2)
34
Side Wood L
See Contrast table (2)
35
Side Wood R
See Contrast table (2)
36
Gold Mole L
See Contrast table (2)
37
Gold MoleR
See Contrast table (2)
38
UL Caution Card
See Contrast table (2)
39
Washer
See Contrast table (2)
40
65 Label
See Contrast table (2)
41
Screw
See Contrast table (2)
NSP
42
Rubber Spacer
See Contrast table (2)
NSP
43
Spacer A
See Contrast table (2)
NSP
44
Spacer B
See Contrast table (2)
45
Bonnet S
See Contrast table (2)
46
Fuse Caution Label
See Contrast table (2)
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3
6
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2
4
2
4
K
N
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F
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8
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0
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B
B
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d
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8
3
2
1
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N
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2
3
0
1
P
A
V
3
3
0
1
P
A
V
5
9
2
1
H
A
V
6
9
2
1
H
A
V
3
1
3
-
X
A
A
9
0
0
1
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B
A
9
6
0
1
W
R
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8
3
0
1
A
B
P
2
5
2
1
B
E
V
7
8
2
1
B
E
V
8
8
2
1
B
E
V
2
8
5
2
X
X
V
8
2
7
1
W
R
V
1
0
9
1
G
W
V
7
9
8
1
G
W
V
2
6
6
1
A
D
V
1
7
1
2
P
K
V
8
8
2
1
H
A
V
6
8
2
1
H
A
V
7
8
2
1
H
A
V
5
1
1
1
B
E
D
1
4
2
4
K
N
V
9
4
0
1
A
B
P
d
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s
u
t
o
N
0
6
1
M
0
7
1
F
5
8
A
W
2
7
1
1
B
E
V
6
9
9
1
C
E
V
d
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s
u
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N
d
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s
u
t
o
N
d
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s
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t
o
N
d
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s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
d
e
s
u
t
o
N
(2) CONTRAST TABLE
DV-09/KU/CA and DV-S9/L/TA are constructed the same except for the following :

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