PIONEER DV-49AV/KUXZT/CA Service Manual

PIONEER DV-49AV/KUXZT/CA Service Manual
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Service Manual for PIONEER DV-49AV/KUXZT/CA, downloadable as a PDF file.

We also have owner's manual to this model.

Manual details

Immediate download after payment.
Delivered as a PDF file.
The manual has 75 pages
File size: 7.15 MB
Available language versions: English
Different language versions may vary sligthly in file size and page count.

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Sample pages

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2008

2008 Printed in Japan

DV-49AV

RRV3846

DVD PLAYER

DV-49AV

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Remarks

DV-49AV

KUXZT/CA

AC 120 V

For details, refer to "Important Check Points for good servicing".

T-ZZV AUG.

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2008

2008 Printed in Japan

DV-49AV

RRV3846

DVD PLAYER

DV-49AV

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Remarks

DV-49AV

KUXZT/CA

AC 120 V

For details, refer to "Important Check Points for good servicing".

T-ZZV AUG.

DV-49AV

SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely,

you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains certain electrical parts contain chemicals which are known to the State of California to cause cancer,

birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse) and/or

(slow operating fuse) on PCB indicate that replacement parts must

be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que les pièces

de remplacement doivent avoir la même désignation.

ANY MEASUREMENTS NOT WITHIN THE

LIMITS OUTLINED ABOVE ARE INDICATIVE

OF A POTENTIAL SHOCK HAZARD AND

MUST BE CORRECTED BEFORE RETURN-

ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance

have special safety related characteristics. These are

often not evident from visual inspection nor the

protection afforded by them necessarily can be obtained

by using replacement components rated for voltage,

wattage, etc. Replacement par ts which have these

special safety character istics are identified in this

Service Manual.

Electr ical components having such features are

identified by marking with a

on the schematics and

on the parts list in this Service Manual.

The use of a substitute replacement component which

does not have the same safety characteristics as the

PIONEER recommended replacement one, shown in the

parts list in this Service Manual, may create shock, fire,

or other hazards.

Product Safety is continuously under review and new

instructions are issued from time to time. For the latest

infor mation, alw ays consult the current PIO N EER

Service Manual. A subscription to, or

additional copies

of, PIO N EER Ser vice Manual may be obtained at a

nominal charge from PIONEER.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be perfor med for the

contin ued protection of the customer and ser vice

technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known ear th ground

(water pipe, conduit, etc.) by connecting a leakage

current tester such as Simpson Model 229-2 or

equivalent between the ear th ground and all exposed

metal par ts of the appliance (input/output ter minals,

screwheads, metal overlays, control shaft, etc.). Plug

the AC line cord of the appliance directly into a 120V

AC 60 Hz outlet and turn the AC power switch on. Any

current measured must not exceed 0.5 mA.

Device

under

test

Leakage

current

tester

Earth

ground

Reading should

not be above

0.5 mA

Also test with

plug reversed

(Using AC adapter

plug as required)

Test all

exposed metal

surfaces

AC Leakage Test

DV-49AV

NECESSARY INFORMATION FOR DHHS RULES MARKED ON THE TOP OF DVD MECHANISM

AS BELOW.

CAUTION

LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH

OPTICAL INSTRUMENTS.

CAUTION

LASER RADIATION WHEN OPEN.

DO NOT STARE INTO BEAM OR

VIEW DIRECTLY WITH OPTICAL

INSTRUMENTS.

LABEL CHECK

(Imprinted on the top of DVD mechanism)

Location: inside of the unit

DV-49AV

CONTENTS

SAFETY INFORMATION.......................................................................................................................................................... 2

1. SERVICE PRECAUTIONS .................................................................................................................................................... 6

1.1 NOTES ON SOLDERING ............................................................................................................................................... 6

1.2 WHEN REPLACING DVD DECK.................................................................................................................................... 6

1.3 DISC REMOVAL METHOD ............................................................................................................................................ 7

2. SPECIFICATIONS................................................................................................................................................................. 8

2.1 ACCESSORIES .............................................................................................................................................................. 8

2.2 SPECIFICATIONS .......................................................................................................................................................... 9

2.3 DISC/CONTENT FORMAT ........................................................................................................................................... 10

2.4 PANEL FACILITILES..................................................................................................................................................... 12

3. BASIC ITEMS FOR SERVICE ............................................................................................................................................ 14

3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 14

3.2 PCB LOCATIONS ......................................................................................................................................................... 15

3.3 JIGS LIST ..................................................................................................................................................................... 16

4. BLOCK DIAGRAM .............................................................................................................................................................. 18

4.1 OVERALL WIRING DIAGRAM ..................................................................................................................................... 18

4.2 OVERALL BLOCK DIAGRAM....................................................................................................................................... 20

4.3 DVD LOADER/MPEG BLOCK DIAGRAM .................................................................................................................... 21

4.4 POWER BLOCK DIAGRAM ......................................................................................................................................... 22

5. DIAGNOSIS ........................................................................................................................................................................ 23

5.1 TROUBLE SHOOTING................................................................................................................................................. 23

5.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY ............................................. 28

6. SERVICE MODE ................................................................................................................................................................. 29

6.1 SERVICE MODE PROCEDURE .................................................................................................................................. 29

6.2 SERVICE MODE IN...................................................................................................................................................... 30

6.3 DISPLAY SPECIFICATION OF THE SERVICE MODE ................................................................................................ 31

6.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ....................................................................................... 32

6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ........................................................................................ 33

7. DISASSEMBLY ................................................................................................................................................................... 34

8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 39

8.1 RE-WRITE FOR DVD FIRMWAVE ............................................................................................................................... 39

9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 42

9.1 PACKING ...................................................................................................................................................................... 42

9.2 EXTERIOR SECTION .................................................................................................................................................. 44

9.3 06 DVD MECHA SECTION .......................................................................................................................................... 46

10. SCHEMATIC DIAGRAM .................................................................................................................................................... 48

10.1 DVD MT PCB ASSY(1/7) ............................................................................................................................................ 48

10.2 DVD MT PCB ASSY(2/7) ............................................................................................................................................ 50

10.3 DVD MT PCB ASSY(3/7) ............................................................................................................................................ 52

10.4 DVD MT PCB ASSY(4/7) ............................................................................................................................................ 54

10.5 DVD MT PCB ASSY(5/7) ............................................................................................................................................ 56

10.6 DVD MT PCB ASSY(6/7) ............................................................................................................................................ 58

10.7 DVD MT PCB ASSY(7/7) ............................................................................................................................................ 60

10.8 OPERATION PCB ASSY ............................................................................................................................................ 62

10.9 POWER PCB ASSY(1/2) ............................................................................................................................................ 64

10.10 POWER PCB ASSY(2/2) .......................................................................................................................................... 66

10.11 WAVEFORMS........................................................................................................................................................... 67

11. PCB CONNECTION DIAGRAM ........................................................................................................................................ 69

11.1 LOADING MOTOR and SW........................................................................................................................................ 69

11.2 DVD MT PCB ASSY ................................................................................................................................................... 70

11.3 OPERATION PCB ASSY ............................................................................................................................................ 72

11.4 POWER PCB ASSY ................................................................................................................................................... 73

12. PCB PARTS LIST .............................................................................................................................................................. 75