PIONEER DV-500K-S/TLXZT Service Manual

PIONEER DV-500K-S/TLXZT Service Manual
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Service Manual for PIONEER DV-500K-S/TLXZT, downloadable as a PDF file.

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The manual has 74 pages
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ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2007

TOP MENU

RETURN

ENTER

HOME

OPEN/CLOSE

STANDBY/

DV-500K-S

RRV3591

DVD PLAYER

DV-500K-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Remarks

DV-500K-S

TLXZT

AC 110 V to 240 V

DV-500K-S

TLXZT3

AC 110 V to 240V

For details, refer to "

Important Check Points for Good Servicing" .

T-ZZV APR. 2007 printed in Japan

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2007

TOP MENU

RETURN

ENTER

HOME

OPEN/CLOSE

STANDBY/

DV-500K-S

RRV3591

DVD PLAYER

DV-500K-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Remarks

DV-500K-S

TLXZT

AC 110 V to 240 V

DV-500K-S

TLXZT3

AC 110 V to 240V

For details, refer to "

Important Check Points for Good Servicing" .

T-ZZV APR. 2007 printed in Japan

DV-500K-S

SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-

it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trainedto properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and

may void the warranty. If you are not qualified to perform the repair of this product properly and

safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

CLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD :

MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 780 nm

Additional Laser Caution

: See page 28.

· Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302,

Q2304(780nm LD)on the DVD MT PCB Assy.

Therefore, when short-circuit between the emitter and collector of these

transistors or the base voltage is supplied for transistors turn on, the

laser oscillates. (failure mode)

· In the test mode

, there is the mode that the laser oscillates except

for the disc judgment and playback. LD ON mode in the test mode

oscillates with the laser forcibly.

2. When the cover is open, close viewing through the objective lens with

the naked eye will cause exposure to the laser beam.

LABEL CHECK

(Printed on the Rear Panel)

Location: inside of the unit

P M

RET

TER

OPE

N/C

LOS

STA

BY/

DV-500K-S

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by

following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as

radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure

connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper

cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be

installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

DV-500K-S

CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2

1. SERVICE PRECAUTIONS ............................................................................................................................... 5

1.1 NOTES ON SOLDERING .......................................................................................................................... 5

1.2 WHEN REPLACING DVD DECK ............................................................................................................... 5

1.3 DISC REMOVAL METHOD........................................................................................................................ 6

2. SPECIFICATIONS ............................................................................................................................................ 7

2.1 ACCESSORIES ......................................................................................................................................... 7

2.2 SPECIFICATIONS...................................................................................................................................... 8

2.3 DISC/CONTENT FORMAT ........................................................................................................................ 9

2.4 PANEL FACILITIES .................................................................................................................................. 11

3. BASIC ITEMS FOR SERVICE........................................................................................................................ 14

3.1 CHECK POINTS AFTER SERVICING..................................................................................................... 14

3.2 PCB LOCATIONS .................................................................................................................................... 15

3.3 JIGS LIST ................................................................................................................................................ 16

4. BLOCK DIAGRAM .......................................................................................................................................... 18

4.1 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 18

4.2 OVERALL BLOCK DIAGRAM.................................................................................................................. 20

4.3 DVD LOADER BLOCK DIAGRAM ........................................................................................................... 21

4.4 POWER BLOCK DIAGRAM..................................................................................................................... 22

5. DIAGNOSIS .................................................................................................................................................... 23

5.1 TROUBLE SHOOTING ............................................................................................................................ 23

5.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY......................... 27

6. SERVICE MODE ............................................................................................................................................ 28

6.1 SERVICE MODE PROCEDURE.............................................................................................................. 28

6.2 SERVICE MODE IN ................................................................................................................................. 29

6.3 DISPLAY SPECIFICATION OF THE SERVICE MODE............................................................................ 30

6.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ................................................................... 31

6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE.................................................................... 32

7. DISASSEMBLY ............................................................................................................................................... 33

7.1 EXTERIOR SECTION.............................................................................................................................. 33

7.2 DVD DECK SECTION.............................................................................................................................. 35

8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 39

8.1 ADJUSTMENT ......................................................................................................................................... 39

8.2 RE-WRITE FOR DVD FIRMWARE .......................................................................................................... 39

9. EXPLODED VIEWS AND PARTS LIST .......................................................................................................... 42

9.1 PACKING SECTION ................................................................................................................................ 42

9.2 EXTERIOR SECTION.............................................................................................................................. 44

9.3 06 DVD MECHA SECTION...................................................................................................................... 46

10. SCHEMATIC DIAGRAM ............................................................................................................................... 48

10.1 DVD MT PCB ASSY (1/6) ...................................................................................................................... 48

10.2 DVD MT PCB ASSY(2/6) ....................................................................................................................... 50

10.3 DVD MT PCB ASSY(3/6) ....................................................................................................................... 52

10.4 DVD MT PCB ASSY(4/6) ....................................................................................................................... 54

10.5 DVD MT PCB ASSY(5/6) ....................................................................................................................... 56

10.6 DVD MT PCB ASSY(6/6) ....................................................................................................................... 58

10.7 OPERATION 1 and OPERATION 2 PCB ASSYS .................................................................................. 60

10.8 POWER PCB ASSY............................................................................................................................... 62

10.9 KARAOKE PCB ASSY........................................................................................................................... 64

10.10 WAVE FORMS ..................................................................................................................................... 66

11. PCB CONNECTION DIAGRAM ................................................................................................................... 67

11.1 LOADING MOTOR/SW .......................................................................................................................... 67

11.2 DVD MT PCB ASSY............................................................................................................................... 68

11.3 OPERATION 1 PCB and OPERATION 2 PCB ASSYS.......................................................................... 70

11.4 POWER PCB ASSY............................................................................................................................... 71

11.5 KARAOKE PCB ASSY........................................................................................................................... 73

12. PCB PARTS LIST ......................................................................................................................................... 74

DV-500K-S

1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

1.2 WHEN REPLACING DVD DECK

NOTES ON SOLDERING

· For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.

Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs

accompanied by reworking of soldering.

· Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.

Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although

the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of

the soldering iron.

Do NOT use a soldering iron whose tip temperature cannot be controlled.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting

temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:

· Parts numbers of lead-free solder:

GYP1006 1.0 in dia.

GYP1007 0.6 in dia.

GYP1008 0.3 in dia.

Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using

a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

WHEN REPLACING DVD DECK

[ Removing the DVD Deck ]

[ Installing the DVD Deck ]

Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD

PCB connector.

NOTE

Fig. 1

Before your operation, please read "PREPARATION OF SERVICING" .

Use the Lead Free solder.

Manual soldering conditions

· Soldering temperature: 320

± 20°C

· Soldering time: Within 3 seconds

· Soldering combination: Sn-3.0Ag-0.5Cu

When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the

Flux smoke from it.

Short circuit using a

soldering iron.

Pick Up PCB

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