PIONEER DV-535K Service Manual

Cover page of PIONEER DV-535K Service Manual

Service Manual for PIONEER DV-535K, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
RRV2347
DVD PLAYER
T ­ ZZE JULY 2000 Printed in Japan
Model No.
Order No.
Remarks
DV-535/RDXJ1/RA
RRV2316
¶ This service manual should be used together with the following manual(s):
DV-535K
Type
Power Requirement
Model
DV-535K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Region No.
LBXJ
AC110V
3
­­­­­­­­­­­­­
RLXJ/NC
AC110-127/220-240V
3
Automatic select
RLXJ/RB
AC110-127/220-240V
2
Automatic select
RLWXJN/NC
AC110-127/220-240V
3
Automatic select
The voltage can be converted by
the following method.
1. CONTRAST OF MISCELLANEOUS PARTS .......... 2
2. SCHEMATIC DIAGRAM .......................................... 6
3. PCB CONNECTION DIAGRAM ........................... 16
CONTENTS
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
RRV2347
DVD PLAYER
T ­ ZZE JULY 2000 Printed in Japan
Model No.
Order No.
Remarks
DV-535/RDXJ1/RA
RRV2316
¶ This service manual should be used together with the following manual(s):
DV-535K
Type
Power Requirement
Model
DV-535K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Region No.
LBXJ
AC110V
3
­­­­­­­­­­­­­
RLXJ/NC
AC110-127/220-240V
3
Automatic select
RLXJ/RB
AC110-127/220-240V
2
Automatic select
RLWXJN/NC
AC110-127/220-240V
3
Automatic select
The voltage can be converted by
the following method.
1. CONTRAST OF MISCELLANEOUS PARTS .......... 2
2. SCHEMATIC DIAGRAM .......................................... 6
3. PCB CONNECTION DIAGRAM ........................... 16
CONTENTS
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DV-535K
2
7 CONTRAST TABLE
DV-535K/LBXJ, RLXJ/NC, RLXJ/RB, RLWXJN/NC and DV-535/RDXJ1/RA are constructed the same except for the following:
PCB ASSEMBLIES
NSP
FLJB Assy
VWM2045
VWM2050
VWM2047
VWM2047
VWM2047
P7 - 4
FLJB Assy
VWV1776
VWV1781
VWV1778
VWV1778
VWV1778
P7 - 5
POWER SUPPLY Unit
VWR1330
VWR1327(
1) VWR1330(2) VWR1330(2) VWR1330(2)
P7 - 5
NSP POWER SUPPLY Unit
VWR1331
VWR1328(
1) VWR1331(2) VWR1331(2) VWR1331(2)
NSP
MJKB Assy
Not used
VWV1749
VWV1749
VWV1749
VWV1749
No. 1
PACKING
P5 - 1
Power Cord
ADG1158
ADG7042
XDG3001
XDG3001
XDG3001
P5 - 9
Packing Case
VHG1928
VHG1933
VHG1902
VHG1932
VHG1984
P5 -11
NSP
Warranty Card
ARY7025
Not used
Not used
Not used
Not used
P5 -17
Operating Instructions
VRB1253
VRB1253
VRB1253
VRB1253
Not used
(English)
Operating Instructions
Not used
VRC1112
VRC1112
Not used
Not used
(Trad-Chinese)
Operating Instructions
Not used
Not used
Not used
VRC1114
Not used
(Arabian)
Operating Instructions
Not used
Not used
Not used
Not used
VRC1123
(Thai)
NSP
Taiwan Label
Not used
VRW1842
Not used
Not used
Not used
Name Plate
Not used
VRW1843
Not used
Not used
Not used
EXTERIOR SECTION
P7 -12
Rear Panel
VNA2186
VNA2193
VNA2173
VNA2191
VNA2254
P7 -13
Tray
VNL1858
VNL1884
VNL1884
VNL1884
VNL1884
P7 -15
Pioneer Name Plate
VAM1099
VAM1100
VAM1100
VAM1100
VAM1100
P7 -16
Tray Panel
VNK4591
VNK4592
VNK4592
VNK4592
VNK4592
P7 -17
Front Panel Assy
VXA2402
VXA2401
VXA2403
VXA2403
VXA2403
P7 -19
NSP
Pop Label
VRW1830
Not used
VRW1830
VRW1830
VRW1830
P7 -20
Bonnet S
VXX2651
VXX2652
VXX2652
VXX2652
VXX2652
P7 -24
Screw
BCZ40P060FZK BCZ40P060FNI
BCZ40P060FNI
BCZ40P060FNI
BCZ40P060FNI
P7 -26
FL Lens
VNK4593
VNK4734
VNK4734
VNK4734
VNK4734
Flexible Cable (07P)
Not used
VDA1824
VDA1824
VDA1824
VDA1824
No. 2
Jack Holder
Not used
VNE2221
VNE2221
VNE2221
VNE2221
No. 3
Knob
Not used
VNK4279
VNK4279
VNK4279
VNK4279
No. 4
Remarks
Part No.
RDXJ1/RA
LBXJ
RLXJ/NC
RLXJ/RB
RLWXJN/NC
Ref.
No.
Mark
Symbol
and
Description
1. CONTRAST OF MISCELLANEOUS PARTS
NOTES :
÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
÷ The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex. 1
When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
560
= 56 × 101= 561 ................................................... RD1/4PU 5 6 1 J
47k
= 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J
0.5
= R50 ...................................................................... RN2H Â 5 0 K
1
= 1R0 ......................................................................... RS1P 1 Â 0 K
Ex. 2
When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
= 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F
DV-535K
DV-535
· The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".
· For PCB assemblies, Refer to "CONTRAST OF PCB ASSEMBLIES", "PCB PARTS LIST", "2. SCHEMATIC DIAGRAM" and "3. PCB CONNECTION
DIAGRAM".
1 : As for POWER SUPPLY Unit, either VWR1327 or VWR1328 is installed. Install VWR1327 when replacing the POWER SUPPLY Unit.
2 : As for POWER SUPPLY Unit, either VWR1330 or VWR1331 is installed. Install VWR1330 when replacing the POWER SUPPLY Unit.
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DV-535K
3
7 EXPLODED VIEWS
Screw
(BBZ30P060FMC)
No. 3
Loading Mechanism Assy
No. 2
No. 1
No. 4
÷ EXTERIOR SECTION
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DV-535K
4
7 CONTRAST OF PCB ASSEMBLIES
Q251, Q252, Q258, Q259
Not used
2SD2114K
2SD2114K
Q257, Q260
Not used
DTA124TK
DTA124TK
Q261
Not used
DTC114YK
DTC114YK
Q281
Not used
PDTC124EK
PDTC124EK
Q292
Not used
2SA1037K
2SA1037K
S201
Not used
VSH1009
VSH1009
S401
VSH1020
Not used
VSH1020
C249, C250
Not used
CEAT470M16
CEAT470M16
R118
RS1/10S180J
RS1/10S220J
RS1/10S180J
R119
RS1/10S330J
RS1/10S220J
RS1/10S330J
R131, R240, R249, R282
Not used
RS1/10S0R0J
RS1/10S0R0J
R140
RS1/10S273J
RS1/10S163J
RS1/10S163J
R141
RS1/10S273J
RS1/10S473J
RS1/10S273J
R142
RS1/10S683J
RS1/10S272J
RS1/10S272J
R143
RS1/10S683J
RS1/10S623J
RS1/10S683J
R153
RS1/10S103J
Not used
Not used
R239
Not used
RS1/10S222J
RS1/10S222J
R243
RS1/10S0R0J
Not used
Not used
R247, R248
Not used
RS1/10S103J
RS1/10S103J
R251, R252
Not used
RS1/10S102J
RS1/10S102J
R253, R254
Not used
RS1/10S471J
RS1/10S471J
R272, R273
Not used
RS1/10S223J
RS1/10S223J
R281, R284
Not used
RS1/10S472J
RS1/10S472J
R283
Not used
RS1/10S182J
RS1/10S182J
R486
Not used
RS1/10S682J
Not used
R487
RS1/10S682J
Not used
RS1/10S682J
R488
RS1/10S153J
Not used
RS1/10S153J
R489
RS1/10S103J
Not used
RS1/10S103J
CN105
7PCONNECTOR
Not used
VKN1267
VKN1267
Mark
Symbol and Description
Part No.
VWV1776
VWV1781
VWV1778
Remarks
FLJB Assy
VWV1781, VWV1778 and VWV1776 are constructed the same except for the following:
F
E
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DV-535K
5
POWER SUPPLY UNIT (VWR1327)
OTHERS
F1
FUSE (1.6A)
REK1077
P101
PROTECTOR (800mA)
AEK7063
P102
PROTECTOR (1.6A)
AEK7066
POWER SUPPLY UNIT (VWR1328)
OTHERS
F1
FUSE (2A)
REK1078
P202
PROTECTOR (1.6A)
AEK7012
P203
PROTECTOR (800mA)
AEK7063
MJKB ASSY
SEMICONDUCTORS
IC101
M65855FP
IC201
NJM2068M
IC401
NJM2370R10
D101
UDZS5.1B
CAPACITORS
C202
CCSQSL271J50
C103, C109, C115, C303
CEAT101M10
C405
CEAT101M16
C101, C301, C307
CEAT2R2M50
C102, C104, C112, C114, C201
CKSQYB103K50
C205
CKSQYB103K50
C203, C408
CKSQYB104K25
C302
CKSQYB122K50
C111
CKSQYB123K50
C306, C308
CKSQYB152K50
C106
CKSQYB332K50
C107
CKSQYB333K25
C110
CKSQYB472K50
C204
CKSQYB473K50
C404
CKSQYF104Z25
C105
CKSQYF105Z16
RESISTORS
VR101, VR201 (10k
·B)
VCS1040
Other Resistors
RS1/10S
&&&J
OTHERS
CN535
7P CONNECTOR
VKN1238
JA535
HEADPHONE JACK
VKN1776
KN301
EARTH METAL FITTING
VNF1084
PRINTED CIRCUIT BOARD (MJKB) VNP1763
Mark No.
Description
Part No.
F
I
7 PCB PARTS LIST
F
I

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