PIONEER DV-566K-S/RLXJ/NC Service Manual

Cover page of PIONEER DV-566K-S/RLXJ/NC Service Manual

Service Manual for PIONEER DV-566K-S/RLXJ/NC, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
DV-566K-S
RRV2821
DVD PLAYER
DV-566K-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Serial No.
Confirm 3rd & 4th
alphabetical letters.
DV-566K-S
RPWXU
AC110-127V/220-240V
4
&&PG######$$
DV-566K-S
RLXJ/NC
AC110-127V/220-240V
3
&&MP######$$
DV-566K-S
RDXJ/RB
AC110-127V/220-240V
2
&&MP######$$
DV-566K-S
LFXJ
AC110V
3
&&MP######$$
DV-566K-S
RTXJN
AC110-127V/220-240V
3
&&TM######$$
For details, refer to "Important symbols for good services".
T-ZZE SEPT. 2003 printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
DV-566K-S
RRV2821
DVD PLAYER
DV-566K-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Serial No.
Confirm 3rd & 4th
alphabetical letters.
DV-566K-S
RPWXU
AC110-127V/220-240V
4
&&PG######$$
DV-566K-S
RLXJ/NC
AC110-127V/220-240V
3
&&MP######$$
DV-566K-S
RDXJ/RB
AC110-127V/220-240V
2
&&MP######$$
DV-566K-S
LFXJ
AC110V
3
&&MP######$$
DV-566K-S
RTXJN
AC110-127V/220-240V
3
&&TM######$$
For details, refer to "Important symbols for good services".
T-ZZE SEPT. 2003 printed in Japan
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DV-566K-S
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SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trainedto properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and mayvoid the warranty. If you are not qualified to perform the repair of this product properly and
safely, youshould not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN
CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING
THE LIMIT FOR CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE
APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD :
MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm
LABEL CHECK
(Printed on the Rear Panel)
[RPW, RL/NC, RD/RB and RT types]
[LF type]
Additional Laser Caution
: See page 52.
1. Laser Interlock Mechanism
· Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
· Laser diode is driving with Q201 (650nm LD) and Q211 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
· In the test mode
, there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
· Manufactured under license from Dolby
Laboratories. "Dolby" and the double-D symbol
are trademarks of Dolby Laboratories.
· "DTS" and "DTS Digital Out" are registered
trademarks of Digital Theater Systems, Inc.
· TruSurround and the
symbol are
trademarks of SRS Labs, Inc. TruSurround tech-
nology is incorporated under license from SRS
Labs, Inc.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 FRONT PANEL SECTION ....................................................................................................................... 10
2.4 LOADING MECHA ASSY ........................................................................................................................ 12
2.5 TRAVERSE MECHA ASSY-S .................................................................................................................. 14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM ................................................................................................................................... 16
3.2 LOAB ASSY and OVERALL WIRING DIAGRAM..................................................................................... 18
3.3 DVDM ASSY 1/3 [FRONT END BLOCK] ................................................................................................. 20
3.4 DVDM ASSY 2/3 [BACK END BLOCK].................................................................................................... 22
3.5 DVDM ASSY 3/3 [POWER SUPPLY BLOCK]..........................................................................................24
3.6 KOJB ASSY ............................................................................................................................................. 26
3.7 FLKY and PWSB ASSYS ........................................................................................................................ 28
3.8 POWER SUPPLY UNIT [VWR1366] ........................................................................................................ 30
3.9 POWER SUPPLY UNIT [VWR1368] ........................................................................................................ 31
3.10 MJKB ASSY ........................................................................................................................................... 32
3.11 WAVEFORMS ........................................................................................................................................ 34
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 35
4.1 LOAB ASSY ............................................................................................................................................. 35
4.2 DVDM ASSY ............................................................................................................................................ 36
4.3 KOJB ASSY ............................................................................................................................................. 38
4.4 FLKY and PWSB ASSYS ........................................................................................................................ 40
4.5 POWER SUPPLY UNIT [VWR1366] ........................................................................................................ 42
4.6 POWER SUPPLY UNIT [VWR1368] ........................................................................................................ 43
4.7 MJKB ASSY ............................................................................................................................................. 44
5. PCB PARTS LIST ........................................................................................................................................... 45
6. ADJUSTMENT ............................................................................................................................................... 50
6.1 ADJUSTMENT ITEMS AND LOCATION ................................................................................................. 50
6.2 JIGS AND MEASURING INSTRUMENTS ............................................................................................... 50
6.3 NECESSARY ADJUSTMENT POINTS ................................................................................................... 51
6.4 TEST MODE ............................................................................................................................................ 52
6.5 MECHANISM ADJUSTMENT .................................................................................................................. 53
7. GENERAL INFORMATION ............................................................................................................................. 55
7.1 DIAGNOSIS ............................................................................................................................................. 55
7.1.1 TEST MODE ......................................................................................................................................... 55
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE ............................................................................... 57
7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ................................................................ 58
7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY...................................................................... 59
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE................................................................. 60
7.1.6 MECHANICAL ERROR HISTORY ........................................................................................................ 61
7.1.7 ID NUMBER AND ID DATA SETTING................................................................................................... 64
7.1.8 TROUBLE SHOOTING ......................................................................................................................... 67
7.1.9 SEQUENCE AFTER POWER ON ........................................................................................................ 69
7.1.10 DISASSEMBLY ................................................................................................................................... 70
7.2 IC ............................................................................................................................................................. 78
7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 94
7.4 CLEANING............................................................................................................................................... 96
8. PANEL FACILITIES ........................................................................................................................................ 97
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1. SPECIFICATIONS
General
System . . . . . . . . . . . . . . . . . . . . . . . . DVD player
Power requirements
LF type . . . . . . . . . . . . . . . . . . . . . AC 110 V, 60 Hz
Other types . . . . . AC 110­127/220­240 V, 50/60 Hz
Power consumption . . . . . . . . . . . . . . . . . . .14 W
Power consumption (standby)
LF type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 W
Other types . . . . . . . . . . . . . . . . . . . . . . . . . 0.18 W
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 kg
Dimensions . . 420 (W) x 55 (H) x 287 (D) mm
Operating temperature . . . . . . . +5
°C to +35°C
Operating humidity . . . . . . . . . . . . . . . 5% to 85%
(no condensation)
Component video output
Y (luminance) - Output level . . . . . . 1 Vp-p (75
)
PB (color) - Output level . . . . . . . 0.7 Vp-p (75 )
PR (color) - Output level . . . . . . . 0.7 Vp-p (75 )
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jacks
D1/D2 Video output (LF type only)
Output level . . . . . . . . . . . . . . . . Y: 1.0 Vp-p (75
)
PB, PR: 0.7 Vp-p (75
)
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . D terminal
S-video output
Y (luminance) - Output level . . . . . . 1 Vp-p (75
)
C (color) - Output level . . . . . . 286 mVp-p (75
)
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . S-video jack
Video output
Output level . . . . . . . . . . . . . . . . . . . 1 Vp-p (75
)
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Audio output (1 stereo pair)
Output level . . . . . . . . . . . . .During audio output
200 mVrms (1 kHz, ­20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Digital audio characteristics
Frequency response
. . . . . . . . . . . . . . 4 Hz to 44 kHz (DVD fs: 96 kHz)
S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . .116 dB
Dynamic range . . . . . . . . . . . . . . . . . . . . . . .99 dB
Total harmonic distortion. . . . . . . . . . . . 0.0020 %
Wow and flutter . . . . . . . .Limit of measurement
(
±0.001% W. PEAK) or lower
Digital output
Optical digital output . . . . . . .Optical digital jack
Coaxial digital output . . . . . . . . . . . . . . .RCA jack
Accessories
Audio/video cable . . . . . . . . . . . . . . . . . . . . . . . . 1
Power cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . 2
Operating Instructions
Front panel button names sticker
(LF type only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Remote control overlay
(LF type only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
· The specifications and design of this
product are subject to change without
notice, due to improvement.

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