PIONEER DV-595K-S/RLXZT Service Manual

Cover page of PIONEER DV-595K-S/RLXZT Service Manual

Service Manual for PIONEER DV-595K-S/RLXZT, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
DV-595K-S
RRV3442
DVD PLAYER
DV-595K-S
DV-595K-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
The voltage can be converted
by the following method.
DV-595K-S
RLXZT
AC110-127 V/220 - 240 V
3
Automatic select
DV-595K-S
RTXZT
AC110-127 V/220 - 240 V
3
Automatic select
DV-595K-G
RAXZT5
AC110-127 V/220 - 240 V
6
Automatic select
DV-595K-S
RLXZT3
AC110-127 V/220 - 240 V
3
Automatic select
For details, refer to "
Important Check Points for Good Servicing" .
T-ZZR JUNE 2006 printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
DV-595K-S
RRV3442
DVD PLAYER
DV-595K-S
DV-595K-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
The voltage can be converted
by the following method.
DV-595K-S
RLXZT
AC110-127 V/220 - 240 V
3
Automatic select
DV-595K-S
RTXZT
AC110-127 V/220 - 240 V
3
Automatic select
DV-595K-G
RAXZT5
AC110-127 V/220 - 240 V
6
Automatic select
DV-595K-S
RLXZT3
AC110-127 V/220 - 240 V
3
Automatic select
For details, refer to "
Important Check Points for Good Servicing" .
T-ZZR JUNE 2006 printed in Japan
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DV-595K-S
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SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
causecancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement
parts mustbe of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que
les piècesde remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement par ts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge
from PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and
ser vice technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (waterpipe
, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFCATIONS ............................................................................................................................................. 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING SECTION .................................................................................................................................. 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 06 DVD MECHA SECTION...................................................................................................................... 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................12
3.1 BLOCK DIAGRAM ................................................................................................................................... 12
3.2 POWER BLOCK DIAGRAM..................................................................................................................... 13
3.3 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 14
3.4 DVD MT PCB ASSY (1/6) ........................................................................................................................ 16
3.5 DVD MT PCB ASSY(2/6) ......................................................................................................................... 18
3.6 DVD MT PCB ASSY(3/6) ......................................................................................................................... 20
3.7 DVD MT PCB ASSY(4/6) ......................................................................................................................... 22
3.8 DVD MT PCB ASSY(5/6) ......................................................................................................................... 24
3.9 DVD MT PCB ASSY(6/6) ......................................................................................................................... 26
3.10 OPERATION , OPERATION 2 and OPERATION 3 PCB ASSYS .......................................................... 28
3.11 POWER PCB ASSY............................................................................................................................... 30
3.12 KARAOKE PCB ASSY........................................................................................................................... 32
3.13 WAVE FORMS ....................................................................................................................................... 34
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 37
4.1 LOADING and SW PCB ASSYS.............................................................................................................. 37
4.2 DVD MT PCB ASSY................................................................................................................................. 38
4.3 OPERATION 1, OPERATION 2 and OPERATION 3 PCB ASSYS .......................................................... 42
4.4 POWER PCB ASSY................................................................................................................................. 46
4.5 KARAOKE PCB ASSY............................................................................................................................. 48
5. PCB PARTS LIST ........................................................................................................................................... 50
6. ADJUSTMENT ............................................................................................................................................... 51
6.1 WHEN REPLACING DVD DECK ............................................................................................................. 51
6.2 TEST MODE ............................................................................................................................................ 52
6.3 TEST MODE IN........................................................................................................................................ 53
6.4 DISC REMOVAL METHOD...................................................................................................................... 54
7. GENERAL INFORMATION ............................................................................................................................. 55
7.1 DIAGNOSIS ............................................................................................................................................. 55
7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE ............................................................................ 55
7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 56
7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 57
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 58
7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .................. 59
7.1.6 TROUBLE SHOOTING ...................................................................................................................... 60
7.2 DISASSEMBLY ........................................................................................................................................ 63
7.3 DVD DECK SECTION.............................................................................................................................. 64
7.4 IC INFORMATION.................................................................................................................................... 68
7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 80
8. PANEL FACILITIES ........................................................................................................................................ 82
8.1 FRONT PANEL SECTION ....................................................................................................................... 82
8.2 REMOTE CONTROL ............................................................................................................................... 83
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1. SPECIFCATIONS
Specifications
General
System . . . . . . . . . . . . . . . . . . . . . DVD player
Power requirements
Power consumption . . . . . . . . . . . . . . . . . 7 W
Power consumption (standby)
. . . . . . 0.8 W
Weight
. . . . . . . . . . . . . . . . . . . . . . 1.7kg
Dimensions:
Operating temperature . . . . . . . +5
°C to +35°C
Operating humidity . . . . . . . . . . . . . 5% to 85%
(no condensation)
Component video output
Y (luminance) - Output level . . . 1 Vp-p (75
)
PB (color) - Output level
PR (color) - Output level . . . . . 0.7 Vp-p (75 )
Jack
Digital audio characteristics
Frequency response . . . . . . . . 4 Hz to 44 kHz
(DVD fs: 96 kHz)
S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . 115 dB
Dynamic range . . . . . . . . . . . . . . . . . . . . 88 dB
Total harmonic distortion . . . . . . . . . . 0.0065 %
Wow and flutter
. . . . . . Limit of measurement
(
±0.001% W. PEAK) or lower
Digital output
Coaxial digital output . . . . . . . . . . . . . RCA jack
Accessories
Audio/video cable . . . . . . . . . . . . . . . . . . . . . . 1
Remote control . . . . . . . . . . . . . . . . . . . . . . . . 1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . 2
Operating Instructions
The specifications and design of this product are subject to
change without notice, due to improvement.
Published by Pioneer Corporation.
Copyright © 2006 Pioneer Corporation.
All rights reserved
. . . . 0.7 Vp-p (75
)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
S-video output
Y (luminance) - Output level . . . . . .1 Vp-p (75
)
C (color) - Output level . . . . . . 286 mVp-p (75
)
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-video
Video output
Output level. . . . . . . . . . . . . . . . . . .1 Vp-p (75
)
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Audio output (1 stereo pair)
Output level . . . . . . . . . . . . During audio output
200 mVrms (1 kHz, ­20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RCA
. . . . . . . . AC 110 ­127/ 220­ 240 V, 50/60 Hz
420 (W) mm x 49.5 (H) mm x 221 (D) mm
(DV-595K-S)
Optical digital output
. . . . . . . Optical digital jack
Power cable
Taiwan model . . . . . . . . . . . . . . . . . . . . . . . . . 2
Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Front panel button names sticker
(Singapore/Taiwan models only)
. . . . . . . . . . 1
Remote control overlay
(Singapore/Taiwan models only)
. . . . . . . . . . 1

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