PIONEER DV-79AVI/KUXJ/CA Service Manual

Cover page of PIONEER DV-79AVI/KUXJ/CA Service Manual

Service Manual for PIONEER DV-79AVI/KUXJ/CA, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
DV-79AVi
RRV3286
DVD PLAYER
DV-79AVi
DV-79AVi-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Remarks
DV-79AVi
KUXJ/CA
AC120V
1
DV-79AVi-S
KUXJ/CA
AC120V
1
For details, refer to "Important symbols for good services".
T-ZZR NOV. 2005 printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
DV-79AVi
RRV3286
DVD PLAYER
DV-79AVi
DV-79AVi-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Remarks
DV-79AVi
KUXJ/CA
AC120V
1
DV-79AVi-S
KUXJ/CA
AC120V
1
For details, refer to "Important symbols for good services".
T-ZZR NOV. 2005 printed in Japan
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SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
causecancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement par ts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge
from PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and
ser vice technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (waterpipe
, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 FRONT PANEL SECTION ....................................................................................................................... 10
2.4 LOAD
MECHA. ASSY.......................................................................................................................... 12
2.5 TRAVERSE MECHA. ASSY-S ................................................................................................................. 14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 OVERAL BLOCK DIAGRAM.................................................................................................................... 16
3.2 LOAB ASSY and OVERALL WIRING DIAGRAM..................................................................................... 18
3.3 DVDM ASSY 1/6 [FTS BLOCK] ............................................................................................................... 20
3.4 DVDM ASSY 2/6 [FR BLOCK] ................................................................................................................. 22
3.5 DVDM ASSY 3/6 [EBY/AV1 BLOCK] ....................................................................................................... 24
3.6 DVDM ASSY 4/6 [i.LINK BLOCK] ............................................................................................................ 26
3.7 DVDM ASSY 5/6 [VIDEO BLOCK]........................................................................................................... 28
3.8 DVDM ASSY 6/6 [A-DSP/AQE/SACD BLOCK]........................................................................................30
3.9 AJKB ASSY ............................................................................................................................................. 32
3.10 VJKB ASSY............................................................................................................................................ 34
3.11 FLKY, KEYB and MSWB ASSYS........................................................................................................... 36
3.12 POWER SUPPLY UNIT.......................................................................................................................... 38
3.13 WAVEFORMS ........................................................................................................................................ 40
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 43
4.1 LOAB ASSY ............................................................................................................................................. 43
4.2 DVDM ASSY ............................................................................................................................................ 44
4.3 AJKB ASSY ............................................................................................................................................. 48
4.4 VJKB ASSY.............................................................................................................................................. 50
4.5 FLKY and KEYB ASSYS ......................................................................................................................... 52
4.6 PS ASSY.................................................................................................................................................. 56
4.7 POWER SUPPLY UNIT............................................................................................................................ 57
5. PCB PARTS LIST ........................................................................................................................................... 58
6. ADJUSTMENT ............................................................................................................................................... 75
6.1 ADJUSTMENT ITEMS AND LOCATION ................................................................................................. 75
6.2 JIGS AND MEASURING INSTRUMENTS ............................................................................................... 75
6.3 NECESSARY ADJUSTMENT POINTS ................................................................................................... 76
6.4 TEST MODE ............................................................................................................................................ 77
6.5 MECHANISM ADJUSTMENT .................................................................................................................. 78
7. GENERAL INFORMATION ............................................................................................................................. 80
7.1 DIAGNOSIS ............................................................................................................................................. 80
7.1.1 ID NUMBER AND ID DATA SETTING ............................................................................................... 80
7.1.2 SELF-DIAGNOSIS FUNCTION OF PICKUP DEFECTIVE ............................................................... 82
7.1.3 TEST MODE SCREEN DISPLAY ...................................................................................................... 83
7.1.4 SELF-DIAGNOSIS FUNCTION ......................................................................................................... 85
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 86
7.1.6 ERROR DISPLAY .............................................................................................................................. 87
7.1.7 TROUBLE SHOOTING ...................................................................................................................... 90
7.1.8 FAILURE-TEST METHOD FOR THE HDMI TRANSMITTER IC ....................................................... 92
7.1.9 SERIAL-DOWNLOAD........................................................................................................................ 93
7.1.10 DISASSEMBLY................................................................................................................................ 94
8. PANEL FACILITIES ...................................................................................................................................... 104
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1. SPECIFICATIONS
System. . . . . . . . . . . . . . . . . . . . . . . . .DVD Player
Power requirements. . . . . . . . . . . . AC 120, 60Hz
Power consumption . . . . . . . . . . . . . . . . . . . 25 W
Power consumption (standby) . . . . . . . . . . 0.15 W
Weight.. . . . . . . . . . . . . . . . . . . 9.0 kg (19 lb 14 oz)
Dimensions . . . . 420 (W) x 117 (H) x 340 (D) mm
Operating temperature . . . . . . . .
+5
°C to +35°C
Operating humidity . . . . . . . . . . . . . . . 5% to 85%
(no condensation)
HDMI output . . . . . . . . . . . . . . . . . . . . . . . . 19 pin
i.LINK output . . . . . . . . . . . . . . . . . . . 4 pin (S400)
Output level . . . . . . . . . . . . . . . .Y: 1.0 Vp-p (75
)
PB, PR: 0.7 Vp-p (75
)
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . .RCA jacks
Y (luminance) - Output level . . . . . 1 Vp-p (75
)
C (color) - Output level. . . . . . . 286 mVp-p (75
)
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . S-Video jack
Output level . . . . . . . . . . . . . . . . . . 1 Vp-p (75
)
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . .RCA jack
Output level . . . . . . . . . . . . .During audio output
200 mVrms (1 kHz, ­20 dB)
Number of channels. . . . . . . . . . . . . . . . . . . . . .2
Jacks. . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Output level . . . . . . . . . . . . . During audio output
200 mVrms (1 kHz, ­20 dB)
Number of channels. . . . . . . . . . . . . . . . . . . . . .6
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Frequency response
. . . . . . . . . . . . . .4 Hz to 44 kHz(DVD fs: 96 kHz)
. . . . . . . 4 Hz to 88 kHz (DVD-Audio fs: 192 kHz)
S/N ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . .118dB
Dynamic range . . . . . . . . . . . . . . . . . . . . 108.8dB
Total harmonic distortion . . . . . . . . . . . 0.0008 %
Wow and flutter . . . . . . . . Limit of measurement
(0.001% W. PEAK) or lower
Optical digital output . . . . . . Optical digital jack
Coaxial digital output . . . . . . . . . . . . . . RCA jack
Control in . . . . . . . . . . . . . . . . . . .Minijack (3.5ø)
Control out . . . . . . . . . . . . . . . . . .Minijack (3.5 ø)
Stereo audio cable . . . . . . . . . . . . . . . . . . . . . . . .1
Video cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4-pin S400 i.LINK cable . . . . . . . . . . . . . . . . . . . .1
Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . . 2
Warranty card . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
These operating instructions
The specifications and design of this
product are subject to change without
notice, due to improvement.
General
(169/16 (W) x 4 5/8 (H) x 13 3/8 (D) in.)
HDMI output
i.LINK output
Component Video output (Y, PB, PR)
S-Video output
Video output
Audio output (1 stereo pair)
Audio output (multi-channel / L, R, C,
SW, LS, RS)
Audio characteristics
Digital output
Other terminals
Accessories
Specifications

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