PIONEER DV-C36 Service Manual

Cover page of PIONEER DV-C36 Service Manual

Service Manual for PIONEER DV-C36, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
RRV2630
DVD PLAYER
DV-C36
T ­ ZZV JUNE 2002 Printed in Japan
RRV2297
Type
Model
Power Requirement
Region No.
Remarks
DV-C36
KUXU/CA
AC120V
1
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s):
Remarks
Order No.
DV-C503/KUXQ
Model
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ........ 2
2. SCHEMATIC DIAGRAM ....................................... 8
2.1 OVERALL WIRING DIAGRAM ........................ 8
2.2 DVDM ASSY(1/3) ........................................... 10
2.3 DVDM ASSY(2/3) ........................................... 12
2.4 DVDM ASSY(3/3) ........................................... 14
2.5 JACK ASSY(1/3) ............................................ 16
2.6 JACK ASSY(2/3) ............................................ 18
2.7 JACK ASSY(3/3) ............................................ 20
2.8 FLKY, KYLB and PWSB ASSYS ................... 22
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
RRV2630
DVD PLAYER
DV-C36
T ­ ZZV JUNE 2002 Printed in Japan
RRV2297
Type
Model
Power Requirement
Region No.
Remarks
DV-C36
KUXU/CA
AC120V
1
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s):
Remarks
Order No.
DV-C503/KUXQ
Model
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ........ 2
2. SCHEMATIC DIAGRAM ....................................... 8
2.1 OVERALL WIRING DIAGRAM ........................ 8
2.2 DVDM ASSY(1/3) ........................................... 10
2.3 DVDM ASSY(2/3) ........................................... 12
2.4 DVDM ASSY(3/3) ........................................... 14
2.5 JACK ASSY(1/3) ............................................ 16
2.6 JACK ASSY(2/3) ............................................ 18
2.7 JACK ASSY(3/3) ............................................ 20
2.8 FLKY, KYLB and PWSB ASSYS ................... 22
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DV-C36
2
PCB ASSEMBLIES
P5 - 1
DVDM ASSY
VWS1429
VWS1430
NSP
JKSB ASSY
VWM2028
VWM2031
P5 - 2
JAC1 ASSY
VWV1751
VWV1757
P5 - 3
JAC2 ASSY
VWV1752
VWV1758
NSP
FLKB ASSY
VWM1995
VWM1998
P5 - 4
FLKY ASSY
VWG2182
VWG2185
P5 - 5
NSP
KYLB ASSY
VWG2186
VWG2187
P5 - 6
NSP
PWSB ASSY
VWG2188
VWG2190
PACKING SECTION
P3 - 9
Packing Case
VHG1895
VHG2232
P3 -13
Operating Instructions (English)
VRB1243
VRB1246
P3 - 4
Remote Control Unit
VXX2705
VXX2706
P3 -12 NSP
Warranty Card
ARY7045
ARY7007
EXTERIOR SECTION
P5 -14
Insulator
PNW2766 (
×2)
PNW2766 (
×4)
No. 1
P5 -15
Foot Assy (for rear side)
REC1263
Not used
P5 -23
Rear Panel
VNA2168
VNA2181
P5 -31
LED Lens
VNK4503 (
×1)
VNK4503 (
×7)
No. 2
P5 -32
Tray Panel
VNK4604
VNK4654
P5 -33
Front Panel Assy
VXA2441
VXA2444
P5 -35
Front Panel
VNK4602
VNK4634
P5 -37
FL Lens
VNK4617
Not used
P5 -38
5 Key
VNK4643
VNK4616
FL Lens
Not used
VEC2138
No. 3
FL Filter
Not used
VEC2137
No. 4
NSP
Bottom Plate
Not used
VNA2197
No. 5
P5-51
NSP
Large Label
VRW1855
Not used
Large Label
Not used
VRW1854
No.6
1. CONTRAST OF MISCELLANEOUS PARTS
jp
f
y
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
·When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560
56
× 101
561 ........................................................ RD1/4PU 5 6 1 J
47k
47
× 103
473 ........................................................ RD1/4PU 4 7 3 J
0.5
R50 ..................................................................................... RN2H R 5 0 K
1
1R0 ..................................................................................... RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
562
× 101
5621 ...................................................... RN1/4PC 5 6 2 1 F
7 CONTRAST TABLE
DV-C36/KUXU/CA and DV-C503/KUXQ are constructed the same except for the following:
· The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".
· For PCB assemblies, Refer to "CONTRAST OF PCB ASSEMBLIES", "PCB PARTS LIST" and "2. SCHEMATIC DIAGRAM".
Mark
DV-C503/KUXQ
DV-C36/KUXU/CA
Part No.
Remarks
Symbol and Description
Ref.
No.
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DV-C36
3
Screw (
×2)
(BBZ30P080FMC)
No. 1 (
×2)
(Insulator)
No. 1 (
×2)
(Insulator)
No. 5
(Bottom Plate)
Screw (
×2)
(BBZ30P080FMC)
Screw (
×9)
(BBZ30P080FMC)
Base Chassis
122
± 3
No. 2 (
×2)
(LED Lens)
Front Panel Assy
Bonnet
Main Key
(1/3)
Main Key
(3/3)
Main Key
(2/3)
5 Key
(1/2)
5 Key
(2/2)
No. 3
(FL Lens)
Pioneer Badge
Front Panel
No. 4 (FL Filter)
No. 6
(Large Label)
No. 2 (
×5)
(LED Lens)
7 EXPLODED VIEWS
÷ EXTERIOR
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DV-C36
4
7 CONTRAST OF PCB ASSEMBLIES
JACK2 ASSY
VWV1758 and VWV1752 are constructed the same except for the following:
FLKY ASSY
VWG2185 and VWG2182 are constructed the same except for the following:
F
I
Q420
Not used
DTC124EK
D420
Not used
NSPB500-0008
D421
Not used
HZU6.2B
R141
RS1/10S622J
RS1/10S123J
R143
RS1/10S363J
RS1/10S472J
R420
Not used
RS1/10S202J
R421
Not used
RS1/10S302J
R422
Not used
RS1/10S0R0J
J401
CONNECTOR ASSY
Not used
PF02PG2B20
Mark
Symbol and Description
Part No.
VWG2182
VWG2185
Remarks
C11
CEAT471M6R3
CEAT102M6R3
R17, R19
RS1/10S3300D
RS1/10S3900D
CN3
4P MINI DIN SOCKET
AKP7008
AKP7050
JA1
1P PIN JACK
VKB1122
VKB1156
JA5
3P PIN JACK
VKB1150
VKB1151
Mark
Symbol and Description
Part No.
VWV1752
VWV1758
Remarks
KYLB ASSY
VWG2187 and VWG2186 are constructed the same except for the following:
F
J
Q301­Q305
Not used
DTA124EK
D301­D305
Not used
SLR-343DC(NPQ)
R300
Not used
RS1/10S0R0J
R301­R305
Not used
RS1/10S181J
Mark
Symbol and Description
Part No.
VWG2186
VWG2187
Remarks
PWSB ASSY
VWG2190 and VWG2188 are constructed the same except for the following:
F
K
Q251
Not used
DTC124EK
D251
Not used
SLR-343DC(NPQ)
R257
Not used
RS1/10S181J
Mark
Symbol and Description
Part No.
VWG2188
VWG2190
Remarks
F
H
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DV-C36
5
Mark No.
Description
Part No.
7 PCB PARTS LIST
Mark No.
Description
Part No.
DVDM ASSY (VWS1430)
SEMICONDUCTORS
IC5, IC7
BA4510F
IC21
CY2081SL-638
IC1
LA9701M
IC2
LC78652W
IC3
M56788AFP
IC19
MB811171622A-100FN
IC18
MB86373B
IC15
MN414800CSJ-07
IC11
PD3410A
IC12
PE5108A
IC27
PM0026A
IC14
TC55V1001AFT8
IC8
TC7SHU04F
IC13
VYW1767
Q106, Q109, Q81, Q83, Q85
2SA1576A
Q87, Q89, Q91
2SA1576A
Q114, Q121, Q251
2SC4081
Q131
DTC114EUA
Q102
HN1A01F
Q103, Q6, Q7
HN1B04FU
Q101
HN1C01F
Q112, Q113
HN1C01FU
Q107, Q4, Q5
RN1902
Q3
RN1911
Q1
RN4982
D301
KV1471E
D6
RB501V-40
D665, D666
RB521S-30
COILS AND FILTERS
L150, L330
LCYA100J2520
L304
LCYA2R7J2520
L81 CHIP COIL
VTL1067
L85, L911, L9170 CHIP BEADS
VTL1084
CAPACITORS
C123, C146, C613, C843
CCSRCH101J50
C322
CCSRCH120J50
C135
CCSRCH121J50
C104­C108
CCSRCH150J50
C206, C210, C211
CCSRCH151J50
C333
CCSRCH180J50
C314
CCSRCH220J50
C152
CCSRCH221J50
C151
CCSRCH270J50
C127, C209, C337
CCSRCH331J50
C116, C134, C236
CCSRCH470J50
C122, C208
CCSRCH471J50
C126, C335
CCSRCH560J50
C334
CCSRCH5R0C50
C124, C132
CCSRCH680J50
C117, C240, C352, C360
CCSRCH681J25
C845, C846
CCSRCK2R0C50
C129, C142, C842
CEV101M10
C113, C139
CEV220M16
C405, C413, C700, C808
CEV221M4
F
F
C111, C205, C207, C401, C403
CEV470M6R3
C407
CEV470M6R3
C870
CKSQYB104K25
C140, C223, C224, C252, C264
CKSQYB105K10
C312
CKSQYB105K10
C148, C217, C327, C414
CKSQYF105Z16
C801, C802, C807, C809­C815
CKSQYF105Z16
C817­C821, C861, C863, C864
CKSQYF105Z16
C216, C313
CKSRYB102K50
C133, C136, C203, C220, C225
CKSRYB103K50
C239, C320, C321, C603, C625
CKSRYB103K50
C703, C711
CKSRYB103K50
C101, C102, C118, C119, C121
CKSRYB104K16
C138, C204, C212, C213, C227
CKSRYB104K16
C231, C263, C315, C317, C332
CKSRYB104K16
C804
CKSRYB104K16
C153, C266
CKSRYB223K25
C357
CKSRYB223K50
C354
CKSRYB332K50
C214, C251, C261, C351
CKSRYB472K50
C330
CKSRYB682K50
C109, C110, C120, C130, C131
CKSRYF104Z16
C202, C215, C221, C222, C226
CKSRYF104Z16
C230, C235, C265, C299, C319
CKSRYF104Z16
C359, C367, C369, C410, C412
CKSRYF104Z16
C601, C602, C604­C612
CKSRYF104Z16
C614, C615, C617­C620, C626
CKSRYF104Z16
C701, C702, C704­C710
CKSRYF104Z16
C712­C724, C726, C831­C836
CKSRYF104Z16
C844, C865­C869, C871­C876
CKSRYF104Z16
C112, C114, C143, C150, C370
CKSRYF105Z10
C402, C404, C406, C408
CKSRYF105Z10
C368, C411 (47
µF/16V)
VCH1166
C149 (47
µF/6.3V)
VCH1212
RESISTORS
R123 (39
)
ACN7047
R732, R733, R735, R736 (47
)
ACN7077
R632 (100
)
DCN1092
R608, R609, R613, R624, R627 (10k
) DCN1094
R629, R631, R633, R638, R654 (10k
) DCN1094
R657, R658, R664, R706 (10k
)
DCN1094
R717, R718 (10k
)
DCN1094
R121, R663 (22
)
DCN1104
R712, R715, R881 (0
)
DCN1106
R1020, R2010, R2020, R2030, R2040
RS1/10S0R0J
R3050, R4010, R4020, R4030, R4040
RS1/10S0R0J
R4050, R4060, R407, R685, R722
RS1/10S0R0J
R8000, R821, R8610, R8620, R8630
RS1/10S0R0J
R202, R3510
RS1/10S101J
R700
RS1/10S1R2J
R918
RS1/10S221J
R822­R824
RS1/16S1200F
R807, R874
RS1/16S1201F
R806
RS1/16S1501F
R363, R365
RS1/16S1503F

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