PIONEER DVD300 Service Manual

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Service Manual for PIONEER DVD300, downloadable as a PDF file.

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background image
US Model
DCR-DVD200/DVD300
Canadian Model
Korea Model
DCR-DVD200
AEP Model
UK Model
East European Model
Hong Kong Model
Australian Model
DCR-DVD200E
E Model
DCR-DVD200/DVD200E
SERVICE MANUAL
Digital Video Camera Recorder
LEVEL
2
· For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987627441.pdf).
· Since a service is provided only for the MD-097 BLOCK ASSY (A-7111-651-A) and not for the
single MD-097 board, complete.
· Reference No. search on printed wiring boards is available.
Link
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
SPECIFICATIONS
REPAIR PARTS LIST
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
Link
Revision History
Revision History
Ver 1.2 2004. 05
On the MD-097, SS-174T and VC-310 board
This service manual provides the information that is premised the circuit board replacement service and not intended repair
inside the MD-097, SS-174T and VC-310 board.
Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the MD-097,
SS-174T and VC-310 board are not shown.
The following pages are not shown.
Disassembly ...................................... Pages 2-30 to 2-32
Schematic diagram ........................... Pages 4-27- to 4-78
Printed wiring board .......................... Pages 4-97 to 4-106
Waveforms .......................................... Pages 4-109 to 4-110
Mounted parts location ......................... Pages 4-113 to 4-116
Exploded views .................................... Pages 5-13 to 5-14
Electrical parts list ................................ Pages 5-19 to 5-34
DCR-DVD200/DVD200E/
DVD300
RMT-820
How to use
Acrobat Reader
How to use
Acrobat Reader
Photo: DCR-DVD300
background image
US Model
DCR-DVD200/DVD300
Canadian Model
Korea Model
DCR-DVD200
AEP Model
UK Model
East European Model
Hong Kong Model
Australian Model
DCR-DVD200E
E Model
DCR-DVD200/DVD200E
SERVICE MANUAL
Digital Video Camera Recorder
LEVEL
2
· For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987627441.pdf).
· Since a service is provided only for the MD-097 BLOCK ASSY (A-7111-651-A) and not for the
single MD-097 board, complete.
· Reference No. search on printed wiring boards is available.
Link
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
SPECIFICATIONS
REPAIR PARTS LIST
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
Link
Revision History
Revision History
Ver 1.2 2004. 05
On the MD-097, SS-174T and VC-310 board
This service manual provides the information that is premised the circuit board replacement service and not intended repair
inside the MD-097, SS-174T and VC-310 board.
Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the MD-097,
SS-174T and VC-310 board are not shown.
The following pages are not shown.
Disassembly ...................................... Pages 2-30 to 2-32
Schematic diagram ........................... Pages 4-27- to 4-78
Printed wiring board .......................... Pages 4-97 to 4-106
Waveforms .......................................... Pages 4-109 to 4-110
Mounted parts location ......................... Pages 4-113 to 4-116
Exploded views .................................... Pages 5-13 to 5-14
Electrical parts list ................................ Pages 5-19 to 5-34
DCR-DVD200/DVD200E/
DVD300
RMT-820
How to use
Acrobat Reader
How to use
Acrobat Reader
Photo: DCR-DVD300
background image
-- 2 --
DCR-DVD200/DVD200E/DVD300
SPECIFICATIONS
COVER
COVER
Video camera
recorder
System
Video recording format
Audio recording system
2ch Dolby* Digital
Video signal
NTSC color, EIA standards
DCR-DVD200/DVD300:
DCR-DVD200E:
PAL colour, CCIR standards
Usable discs
8 cm DVD-R and DVD-RW
Video compression format
MPEG2/JPEG (Still images)
Recording/playback time
HQ: approx. 20 minutes
SP: approx. 30 minutes
LP: approx. 60 minutes
Viewfinder
Electric viewfinder (color)
Image device
DCR-DVD200/DVD200E:
3.8 mm (1/4.7 type) CCD (Charge
Coupled Device)
Number of Pixels
Gross: Approx. 1 070 000 pixels
Effective (for still images):
Approx. 1 000 000 pixels
Effective (for movies):
Approx. 690 000 pixels
DCR-DVD300:
3.8 mm (1/4.7 type) CCD (Charge
Coupled Device)
Number of Pixels
Gross: Approx. 1 070 000
Effective (for still images):
Approx. 1 000 000 pixels
Effective (for movies):
Approx. 690 000 pixels
Lens
Carl Zeiss
Combined power zoom lens
Filter diameter:
30 mm (1 3/16 in.)
10
×(Optical), 120× (Digital)
F = 1.8 ­ 2
Focal length
3.7 ­ 37 mm (5/32 ­ 1 1/2 in.)
When converted to a 35 mm still
camera
For movies:
50 ­ 500 mm (2 ­ 19 3/4 in.)
For still images:
42 ­ 420 mm (1 11/16 ­ 16 5/8 in.)
Color temperature
Auto, HOLD (Hold), nIndoor
(3 200 K),
Outdoor (5 800 K)
Minimum illumination
7 lx (lux) (F 1.8)
0 lx (lux) (in the NightShot mode)*
* Objects unable to be seen due to
the dark can be shot with
infrared lighting.
Input/Output connectors
S video input/output
4-pin mini DIN
Luminance signal: 1 Vp-p, 75
(
Chroinance signal:
ohms), unbalanced
DCR-DVD200/DVD300: 0.286 Vp-p,
DCR-DVD200E: 0.3 Vp-p,
75
(ohms), unbalanced
Audio/Video input/output
AV MINI JACK, 1 Vp-p, 75
(ohms), unbalanced, sync negative
327 mV, (at output impedance of
more than 47 k
(kilohms))
Output impedance of less than 2.2
k
(kilohms)/Stereo minijack (ø
3.5mm)
Input impedance of more than
47 k
(kilohms)
USB jack
mini-B
Control jack
Stereo mini-minijack (ø 2.5 mm)
MIC jack
Stereo minijack (ø 3.5 mm)
LCD screen
Picture
DCR-DVD200/DVD200E:
6.2 cm (2.5 type)
DCR-DVD300:
8.8 cm (3.5 type)
Total number of pixels
123 200 (560
× 220)
General
Power requirements
7.2 V (battery pack)
8.4 V (AC adaptor)
Average power consumption
(when using the battery pack)
During camera recording using
LCD
DCR-DVD200/DVD200E: 7.0 W
DCR-DVD300: 7.2 W
Viewfinder
6.0 W
Operating temperature
0
°C to 40°C (32°F to 104°F)
Storage temperature
­20
°C to + 60°C
(­4
°F to + 140°F)
Dimensions (Approx.)
DCR-DVD200/DVD200E:
66
× 94 × 142 mm
(2 5/8
× 3 3/4 × 5 5/8 in.)
(w/h/d)
DCR-DVD300:
79
× 94 × 142 mm
(3 1/8
× 3 3/4 × 5 5/8 in.)
(w/h/d)
Mass (approx.)
DCR-DVD200/DVD200E
650 g (1 lb 6 oz)
main unit only
740 g (1 lb 10 oz)
including the battery pack,
disc and lens cap
DCR-DVD300
710 g (1 lb 9 oz)
main unit only
800 g (1 lb 12 oz)
including the battery pack,
disc and lens cap
Supplied accessories
See page 5-35.
* Manufactured under license
from Dolby Laboratories.
"Dolby" and the double-D
symbol are trademarks of
Dolby Laboratories.
AC adaptor
AC-L15A
Power requirements
100 ­ 240 V AC, 50/60 Hz
Current consumption
0.35 ­ 0.18 A
Power consumption
18 W
Output voltage
DC OUT: 8.4 V, 1.5 A in the
operating mode
Operating temperature
0
°C to 40°C (32°F to 104°F)
Storage temperature
­20
°C to + 60°C (­4°F to + 140°F)
Dimensions (approx.)
56
× 31 × 100 mm
(2 1/4
× 1 1/4 × 4 in.) (w/h/d)
excluding projecting parts
Mass (approx.)
190 g (6.7 oz)
excluding power cord
Rechargeable
battery pack
NP-FM50
Maximum output voltage
DC 8.4 V
Output voltage
DC 7.2 V
Capacity
8.5 Wh (1 180 mAh)
Dimensions (approx.)
38.2
× 20.5 × 55.6 mm
(1 9/16
× 13/16 × 2 1/4 in.)
(w/h/d)
Mass (approx.)
76 g (2.7 oz)
Operating temperature
0
°C to 40°C (32°F to 104°F)
Type
Lithium ion
Design and specifications are
subject to change without notice.
DVD-Video
DVD-VR (DVD-RW only)
DCR-DVD200
US/CND/E/KR
NTSC
DCR-DVD200E
AEP/UK/EE/
E/HK/AUS
PAL
2.5 INCH
· Abbreviation
CND : Canadian model
EE
: East European model
HK
: Hong Kong model
AUS : Australian model
KR
: Korea model
Table for difference of function
Model
Destination
Color System
LCD size
DCR-DVD300
US
NTSC
3.5 INCH
Remark
NTSC: X1602 is 66MHz
PAL: X1602 is 54MHz
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-- 3 --
DCR-DVD200/DVD200E/DVD300
1.
Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270°C
during repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
· Unleaded solder melts at a temperature about 40
°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
· Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
· Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN
30
cm
FROM THE
SURFACE
OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
CAUTION
Use of controls or adjustments or performance
procedures other than those specified herein may
result in hazardous radiation exposure.
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-- 4 --
DCR-DVD200/DVD200E/DVD300
TABLE OF CONTENTS
1.
SERVICE NOTE
1-1.
SERVICE NOTE ····························································· 1-1
1.
POWER SUPPLY DURING REPAIRS ·························· 1-1
2.
TO TAKE OUT A CASSETTE WHEN NOT EJECT
(FORCE EJECT) ····························································· 1-1
3.
NOTES ON HANDLING THE OPTICAL PICK-UP ···· 1-1
4.
PRECAUTION FOR CHECKING EMISSION
OF LASER DIODE ························································· 1-1
1-2.
SELF-DIAGNOSIS FUNCTION ···································· 1-2
1.
SELF-DIAGNOSIS FUNCTION ···································· 1-2
2.
SELF-DIAGNOSIS DISPLAY ······································· 1-2
3.
SELF-DIAGNOSIS CODE TABLE ································ 1-2
2.
DISASSEMBLY
2-1.
P CABINET (C) (35) ASSEMBLY (DVD300) ··············· 2-2
2-2.
F PANEL SECTION ······················································· 2-3
2-3.
MA-420 BOARD ···························································· 2-3
2-4.
CABINET (R) SECTION ··············································· 2-4
2-5.
SIDE CABINET SECTION (DVD300) ·························· 2-5
2-6.
FB-220 BOARD (DVD300) ············································ 2-6
2-7.
LCD UNIT (DVD300) ···················································· 2-6
2-8.
PD-188 BOARD (DVD300) ··········································· 2-7
2-9.
LIQUID CRYSTAL INDICATOR MODULE
(DVD300) ········································································ 2-7
2-10. LCD HINGE ASSEMBLY (DVD300) ···························· 2-8
2-11. CK-127 BOARD (DVD300) ··········································· 2-8
2-12. CONTROL SWITCH BLOCK (KP-CX5500)
(DVD300) ········································································ 2-9
2-13. LOUD SPEAKER (1.6 cm), CABINET (R) (35)
ASSEMBLY (DVD300) ·················································· 2-9
2-14. PANEL LOCK (DVD300) ············································ 2-10
2-15. SIDE CABINET (25) ASSEMBLY
(DVD200/DVD200E) ···················································· 2-10
2-16. P CABINET (C) (25M) ASSEMBLY
(DVD200/DVD200E) ···················································· 2-11
2-17. LCD UNIT (DVD200/DVD200E) ································ 2-12
2-18. PD-188 BOARD (DVD200/DVD200E) ······················· 2-12
2-19. LIQUID CRYSTAL INDICATOR MODULE
(DVD200/DVD200E) ···················································· 2-13
2-20. LCD HINGE ASSEMBLY (DVD200/DVD200E) ········ 2-13
2-21. CK-127 BOARD (DVD200/DVD200E) ······················· 2-14
2-22. FB-220 BOARD (DVD200/DVD200E) ························ 2-14
2-23. LOUD SPEAKER (1.6 cm) (DVD200/DVD200E) ······ 2-15
2-24. TRIPOD (LARGE) (DVD200/DVD200E) ··················· 2-15
2-25. CONTROL SWITCH BLOCK (KP-CX5500), CABINET
(R) (25) ASSEMBLY (DVD200/DVD200E) ················ 2-16
2-26. BATTERY PANEL SECTION ······································ 2-16
2-27. EVF SECTION ······························································ 2-17
2-28. LB-084 BOARD (REMOVING OF THE EVF)-1 ········ 2-18
2-29. LB-084 BOARD (REMOVING OF THE EVF)-2 ········ 2-19
2-30. LB-084 BOARD (REMOVING OF THE EVF)-3 ········ 2-20
2-31. LENS SECTION ··························································· 2-21
2-32. LENS DEVICE (LSV-751A) ········································ 2-22
2-33. VC-310 BOARD ··························································· 2-23
2-34. MD-097 BLOCK ASSEMBLY ····································· 2-25
2-35. CONTROL SWITCH BLOCK (PS-CX5500) ·············· 2-26
2-36. FP-609 FLEXIBLE BOARD ········································ 2-27
2-37. CIRCUIT BOARDS LOCATION ································· 2-28
2-38. FLEXIBLE BOARDS LOCATION ······························ 2-29
Disassembling procedure of MD-097 block assembly
are not shown. Pages from 2-30 to 2-32 are not
shown.
HELP (List of caution points is shown here.)
3.
BLOCK DIAGRAMS
3-1.
OVERALL BLOCK DIAGRAM (1/4) ··························· 3-1
3-2.
OVERALL BLOCK DIAGRAM (2/4) ··························· 3-3
3-3.
OVERALL BLOCK DIAGRAM (3/4) ··························· 3-5
3-4.
OVERALL BLOCK DIAGRAM (4/4) ··························· 3-7
3-5.
POWER BLOCK DIAGRAM (1/3) ································ 3-9
3-6.
POWER BLOCK DIAGRAM (2/3) ······························ 3-11
3-7.
POWER BLOCK DIAGRAM (3/3) ······························ 3-13
4.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1.
FRAME SCHEMATIC DIAGRAM (1/3) ······················· 4-1
FRAME SCHEMATIC DIAGRAM (2/3) ······················· 4-3
FRAME SCHEMATIC DIAGRAM (3/3) ······················· 4-5
4-2.
SCHEMATIC DIAGRAMS
· CD-429 (CCD IMAGER)
SCHEMATIC DIAGRAM ···························· 4-11
· FP-609 FLEXIBLE
SCHEMATIC DIAGRAM ···························· 4-12
· PD-188 (1/2)(LCD DRIVE)
SCHEMATIC DIAGRAM ···························· 4-13
· PD-188 (2/2)(BACKLIGHT DRIVE)
SCHEMATIC DIAGRAM ···························· 4-15
· LB-084 (EVF CONNECTOR, EVF BACK LIGHT)
SCHEMATIC DIAGRAM ···························· 4-17
· FP-608 (USB, LANC) FLEXIBLE
SCHEMATIC DIAGRAM ···························· 4-18
· MA-420 (PITCH/YAW SENSOR, REMOTE SENSOR,
MIC)
SCHEMATIC DIAGRAM ···························· 4-19
· CK-127 (CONNECTOR, FUNCTION SWITCH)
SCHEMATIC DIAGRAM ···························· 4-21
· FB-220 (FUNCTION SWITCH)
SCHEMATIC DIAGRAM ···························· 4-23
· FP-610 (EXT MIC) FLEXIBLE
SCHEMATIC DIAGRAM ···························· 4-23
· CONTROL SWITCH BLOCK
(KP-CX5500, PS-CX5500)
SCHEMATIC DIAGRAM ···························· 4-25
Shematic diagram of the MD-097, SS-174T and VC-
310 board are not shown.
Pages from 4-27 to 4-78 are not shown.
· FP-611 (AUDIO/VIDEO JACK) FLEXIBLE
SCHEMATIC DIAGRAM ···························· 4-79
4-3.
PRINTED WIRING BOARDS
· CD-429 (CCD IMAGER)
PRINTED WIRING BOARD ······················· 4-83
· PD-188 (LCD DRIVE, BACKLIGHT DRIVE)
PRINTED WIRING BOARD ······················· 4-85
· LB-084 (EVF CONNECTOR, EVF BACK LIGHT)
PRINTED WIRING BOARD ······················· 4-87
· FB-220 (FUNCTION SWITCH)
PRINTED WIRING BOARD ······················· 4-87
· MA-420 (PITCH/YAW SENSOR,
REMOTE SENSOR, MIC)
PRINTED WIRING BOARD ······················· 4-89
· CK-127 (CONNECTOR, FUNCTION SWITCH)
PRINTED WIRING BOARD ······················· 4-91
· FP-608 (USB, LANC) FLEXIBLE
PRINTED WIRING BOARD ······················· 4-93
· FP-609 (PLUNGER, EJECT) FLEXIBLE
PRINTED WIRING BOARD ······················· 4-93
· FP-610 (EXT MIC) FLEXIBLE
PRINTED WIRING BOARD ······················· 4-93
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-- 5 --
DCR-DVD200/DVD200E/DVD300
· FP-611 (AUDIO/VIDEO JACK) FLEXIBLE
PRINTED WIRING BOARD ······················· 4-93
· FP-612 (PANEL REVERSE) FLEXIBLE
PRINTED WIRING BOARD ······················· 4-95
· FP-613 (PANEL REVERSE) FLEXIBLE
PRINTED WIRING BOARD ······················· 4-95
Printed wiring board of the MD-097, SS-174T and VC-
310 board are not shown.
Pages from 4-97 to 4-106 are not shown.
4-4.
WAVEFORMS ···························································· 4-107
Waveforms of the VC-310 board are not shown.
Pages from 4-109 to 4-110 are not shown.
4-5.
MOUNTED PARTS LOCATION ······························· 4-111
Mounted parts location of the MD-097, SS-174T and
VC-310 board are not shown.
Pages from 4-113 to 4-116 are not shown.
5.
REPAIR PARTS LIST
5-1.
EXPLODED VIEWS ······················································ 5-3
5-1-1. OVERALL SECTION ····················································· 5-3
5-1-2. F PANEL/BATTERY PANEL SECTION ······················· 5-4
5-1-3. LENS SECTION ····························································· 5-5
5-1-4. EVF SECTION ································································ 5-6
5-1-5. MD SECTION ································································· 5-7
5-1-6. CABINET (L) SECTION ················································ 5-8
5-1-7. CABINET (R) SECTION (DVD300) ····························· 5-9
5-1-8. CABINET (R) SECTION (DVD200/DVD200E) ········· 5-10
5-1-9. LCD SECTION (DVD300) ··········································· 5-11
5-1-10. LCD SECTION (DVD200) ········································ 5-12
Exploded view and parts list of MD-097 BLOCK are
not shown. Page 5-13 and 5-14 are not shown.
5-2.
ELECTRICAL PARTS LIST ········································ 5-15
Electrical parts list of the MD-097, SS-174T,
and VC-310 board are not shown.
Pages from 5-19 to 5-34 are not shown.

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