PIONEER DVD300 Service Manual

PIONEER DVD300 Service Manual
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Service Manual for PIONEER DVD300, downloadable as a PDF file.

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The manual has 93 pages
File size: 5.63 MB
Available language versions: English
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Sample pages

US Model

DCR-DVD200/DVD300

Canadian Model

Korea Model

DCR-DVD200

AEP Model

UK Model

East European Model

Hong Kong Model

Australian Model

DCR-DVD200E

E Model

DCR-DVD200/DVD200E

SERVICE MANUAL

Digital Video Camera Recorder

LEVEL

· For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987627441.pdf).

· Since a service is provided only for the MD-097 BLOCK ASSY (A-7111-651-A) and not for the

single MD-097 board, complete.

· Reference No. search on printed wiring boards is available.

Link

SERVICE NOTE

DISASSEMBLY

BLOCK DIAGRAMS

FRAME SCHEMATIC DIAGRAMS

SCHEMATIC DIAGRAMS

PRINTED WIRING BOARDS

SPECIFICATIONS

REPAIR PARTS LIST

SERVICE NOTE

DISASSEMBLY

BLOCK DIAGRAMS

FRAME SCHEMATIC DIAGRAMS

SCHEMATIC DIAGRAMS

PRINTED WIRING BOARDS

REPAIR PARTS LIST

SPECIFICATIONS

Link

Revision History

Ver 1.2 2004. 05

On the MD-097, SS-174T and VC-310 board

This service manual provides the information that is premised the circuit board replacement service and not intended repair

inside the MD-097, SS-174T and VC-310 board.

Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the MD-097,

SS-174T and VC-310 board are not shown.

The following pages are not shown.

Disassembly ...................................... Pages 2-30 to 2-32

Schematic diagram ........................... Pages 4-27- to 4-78

Printed wiring board .......................... Pages 4-97 to 4-106

Waveforms .......................................... Pages 4-109 to 4-110

Mounted parts location ......................... Pages 4-113 to 4-116

Exploded views .................................... Pages 5-13 to 5-14

Electrical parts list ................................ Pages 5-19 to 5-34

DCR-DVD200/DVD200E/

DVD300

RMT-820

How to use

Acrobat Reader

How to use

Acrobat Reader

Photo: DCR-DVD300

-- 2 --

DCR-DVD200/DVD200E/DVD300

SPECIFICATIONS

COVER

Video camera

recorder

System

Video recording format

Audio recording system

2ch Dolby* Digital

Video signal

NTSC color, EIA standards

DCR-DVD200/DVD300:

DCR-DVD200E:

PAL colour, CCIR standards

Usable discs

8 cm DVD-R and DVD-RW

Video compression format

MPEG2/JPEG (Still images)

Recording/playback time

HQ: approx. 20 minutes

SP: approx. 30 minutes

LP: approx. 60 minutes

Viewfinder

Electric viewfinder (color)

Image device

DCR-DVD200/DVD200E:

3.8 mm (1/4.7 type) CCD (Charge

Coupled Device)

Number of Pixels

Gross: Approx. 1 070 000 pixels

Effective (for still images):

Approx. 1 000 000 pixels

Effective (for movies):

Approx. 690 000 pixels

DCR-DVD300:

3.8 mm (1/4.7 type) CCD (Charge

Coupled Device)

Number of Pixels

Gross: Approx. 1 070 000

Effective (for still images):

Approx. 1 000 000 pixels

Effective (for movies):

Approx. 690 000 pixels

Lens

Carl Zeiss

Combined power zoom lens

Filter diameter:

30 mm (1 3/16 in.)

×(Optical), 120× (Digital)

F = 1.8 2

Focal length

3.7 37 mm (5/32 1 1/2 in.)

When converted to a 35 mm still

camera

For movies:

50 500 mm (2 19 3/4 in.)

For still images:

42 420 mm (1 11/16 16 5/8 in.)

Color temperature

Auto, HOLD (Hold), nIndoor

(3 200 K),

Outdoor (5 800 K)

Minimum illumination

7 lx (lux) (F 1.8)

0 lx (lux) (in the NightShot mode)*

* Objects unable to be seen due to

the dark can be shot with

infrared lighting.

Input/Output connectors

S video input/output

4-pin mini DIN

Luminance signal: 1 Vp-p, 75

(

Chroinance signal:

ohms), unbalanced

DCR-DVD200/DVD300: 0.286 Vp-p,

DCR-DVD200E: 0.3 Vp-p,

(ohms), unbalanced

Audio/Video input/output

AV MINI JACK, 1 Vp-p, 75

(ohms), unbalanced, sync negative

327 mV, (at output impedance of

more than 47 k

(kilohms))

Output impedance of less than 2.2

(kilohms)/Stereo minijack (ø

3.5mm)

Input impedance of more than

47 k

(kilohms)

USB jack

mini-B

Control jack

Stereo mini-minijack (ø 2.5 mm)

MIC jack

Stereo minijack (ø 3.5 mm)

LCD screen

Picture

DCR-DVD200/DVD200E:

6.2 cm (2.5 type)

DCR-DVD300:

8.8 cm (3.5 type)

Total number of pixels

123 200 (560

× 220)

General

Power requirements

7.2 V (battery pack)

8.4 V (AC adaptor)

Average power consumption

(when using the battery pack)

During camera recording using

LCD

DCR-DVD200/DVD200E: 7.0 W

DCR-DVD300: 7.2 W

Viewfinder

6.0 W

Operating temperature

°C to 40°C (32°F to 104°F)

Storage temperature

°C to + 60°C

°F to + 140°F)

Dimensions (Approx.)

DCR-DVD200/DVD200E:

× 94 × 142 mm

(2 5/8

× 3 3/4 × 5 5/8 in.)

(w/h/d)

DCR-DVD300:

× 94 × 142 mm

(3 1/8

× 3 3/4 × 5 5/8 in.)

(w/h/d)

Mass (approx.)

DCR-DVD200/DVD200E

650 g (1 lb 6 oz)

main unit only

740 g (1 lb 10 oz)

including the battery pack,

disc and lens cap

DCR-DVD300

710 g (1 lb 9 oz)

main unit only

800 g (1 lb 12 oz)

including the battery pack,

disc and lens cap

Supplied accessories

See page 5-35.

* Manufactured under license

from Dolby Laboratories.

"Dolby" and the double-D

symbol are trademarks of

Dolby Laboratories.

AC adaptor

AC-L15A

Power requirements

100 240 V AC, 50/60 Hz

Current consumption

0.35 0.18 A

Power consumption

18 W

Output voltage

DC OUT: 8.4 V, 1.5 A in the

operating mode

Operating temperature

°C to 40°C (32°F to 104°F)

Storage temperature

°C to + 60°C (4°F to + 140°F)

Dimensions (approx.)

× 31 × 100 mm

(2 1/4

× 1 1/4 × 4 in.) (w/h/d)

excluding projecting parts

Mass (approx.)

190 g (6.7 oz)

excluding power cord

Rechargeable

battery pack

NP-FM50

Maximum output voltage

DC 8.4 V

Output voltage

DC 7.2 V

Capacity

8.5 Wh (1 180 mAh)

Dimensions (approx.)

38.2

× 20.5 × 55.6 mm

(1 9/16

× 13/16 × 2 1/4 in.)

(w/h/d)

Mass (approx.)

76 g (2.7 oz)

Operating temperature

°C to 40°C (32°F to 104°F)

Type

Lithium ion

Design and specifications are

subject to change without notice.

DVD-Video

DVD-VR (DVD-RW only)

DCR-DVD200

US/CND/E/KR

NTSC

DCR-DVD200E

AEP/UK/EE/

E/HK/AUS

PAL

2.5 INCH

· Abbreviation

CND : Canadian model

: East European model

: Hong Kong model

AUS : Australian model

: Korea model

Table for difference of function

Model

Destination

Color System

LCD size

DCR-DVD300

NTSC

3.5 INCH

Remark

NTSC: X1602 is 66MHz

PAL: X1602 is 54MHz

-- 3 --

DCR-DVD200/DVD200E/DVD300

Check the area of your repair for unsoldered or poorly-soldered

connections. Check the entire board surface for solder splashes

and bridges.

Check the interboard wiring to ensure that no wires are

"pinched" or contact high-wattage resistors.

Look for unauthorized replacement parts, particularly

transistors, that were installed during a previous repair. Point

them out to the customer and recommend their replacement.

Look for parts which, through functioning, show obvious signs

of deterioration. Point them out to the customer and

recommend their replacement.

Check the B+ voltage to see it is at the values specified.

Flexible Circuit Board Repairing

· Keep the temperature of the soldering iron around 270°C

during repairing.

· Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

· Be careful not to apply force on the conductor when soldering

or unsoldering.

Unleaded solder

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

· Unleaded solder melts at a temperature about 40

°C higher than

ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350

°C.

Caution: The printed pattern (copper foil) may peel away if the

heated tip is applied for too long, so be careful!

· Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than

ordinary solder so use caution not to let solder bridges occur such

as on IC pins, etc.

· Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH

MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS

LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE

COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS

APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS

PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES

DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT

CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE

REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY

DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU

DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

CAUTION :

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type.

WARNING!!

WHEN SERVICING, DO NOT APPROACH THE LASER

EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS

NECESSARY TO CONFIRM LASER BEAM EMISSION,

BE SURE TO OBSERVE FROM A DISTANCE OF MORE

THAN

FROM THE

SURFACE

OF THE

OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

CAUTION:

The use of optical instrument with this product will increase eye

hazard.

CAUTION

Use of controls or adjustments or performance

procedures other than those specified herein may

result in hazardous radiation exposure.

-- 4 --

DCR-DVD200/DVD200E/DVD300

TABLE OF CONTENTS

SERVICE NOTE

1-1.

SERVICE NOTE ····························································· 1-1

POWER SUPPLY DURING REPAIRS ·························· 1-1

TO TAKE OUT A CASSETTE WHEN NOT EJECT

(FORCE EJECT) ····························································· 1-1

NOTES ON HANDLING THE OPTICAL PICK-UP ···· 1-1

PRECAUTION FOR CHECKING EMISSION

OF LASER DIODE ························································· 1-1

1-2.

SELF-DIAGNOSIS FUNCTION ···································· 1-2

SELF-DIAGNOSIS DISPLAY ······································· 1-2

SELF-DIAGNOSIS CODE TABLE ································ 1-2

DISASSEMBLY

2-1.

P CABINET (C) (35) ASSEMBLY (DVD300) ··············· 2-2

2-2.

F PANEL SECTION ······················································· 2-3

2-3.

MA-420 BOARD ···························································· 2-3

2-4.

CABINET (R) SECTION ··············································· 2-4

2-5.

SIDE CABINET SECTION (DVD300) ·························· 2-5

2-6.

FB-220 BOARD (DVD300) ············································ 2-6

2-7.

LCD UNIT (DVD300) ···················································· 2-6

2-8.

PD-188 BOARD (DVD300) ··········································· 2-7

2-9.

LIQUID CRYSTAL INDICATOR MODULE

(DVD300) ········································································ 2-7

2-10. LCD HINGE ASSEMBLY (DVD300) ···························· 2-8

2-11. CK-127 BOARD (DVD300) ··········································· 2-8

2-12. CONTROL SWITCH BLOCK (KP-CX5500)

(DVD300) ········································································ 2-9

2-13. LOUD SPEAKER (1.6 cm), CABINET (R) (35)

ASSEMBLY (DVD300) ·················································· 2-9

2-14. PANEL LOCK (DVD300) ············································ 2-10

2-15. SIDE CABINET (25) ASSEMBLY

(DVD200/DVD200E) ···················································· 2-10

2-16. P CABINET (C) (25M) ASSEMBLY

(DVD200/DVD200E) ···················································· 2-11

2-17. LCD UNIT (DVD200/DVD200E) ································ 2-12

2-18. PD-188 BOARD (DVD200/DVD200E) ······················· 2-12

2-19. LIQUID CRYSTAL INDICATOR MODULE

(DVD200/DVD200E) ···················································· 2-13

2-20. LCD HINGE ASSEMBLY (DVD200/DVD200E) ········ 2-13

2-21. CK-127 BOARD (DVD200/DVD200E) ······················· 2-14

2-22. FB-220 BOARD (DVD200/DVD200E) ························ 2-14

2-23. LOUD SPEAKER (1.6 cm) (DVD200/DVD200E) ······ 2-15

2-24. TRIPOD (LARGE) (DVD200/DVD200E) ··················· 2-15

2-25. CONTROL SWITCH BLOCK (KP-CX5500), CABINET

(R) (25) ASSEMBLY (DVD200/DVD200E) ················ 2-16

2-26. BATTERY PANEL SECTION ······································ 2-16

2-27. EVF SECTION ······························································ 2-17

2-28. LB-084 BOARD (REMOVING OF THE EVF)-1 ········ 2-18

2-29. LB-084 BOARD (REMOVING OF THE EVF)-2 ········ 2-19

2-30. LB-084 BOARD (REMOVING OF THE EVF)-3 ········ 2-20

2-31. LENS SECTION ··························································· 2-21

2-32. LENS DEVICE (LSV-751A) ········································ 2-22

2-33. VC-310 BOARD ··························································· 2-23

2-34. MD-097 BLOCK ASSEMBLY ····································· 2-25

2-35. CONTROL SWITCH BLOCK (PS-CX5500) ·············· 2-26

2-36. FP-609 FLEXIBLE BOARD ········································ 2-27

2-37. CIRCUIT BOARDS LOCATION ································· 2-28

2-38. FLEXIBLE BOARDS LOCATION ······························ 2-29

Disassembling procedure of MD-097 block assembly

are not shown. Pages from 2-30 to 2-32 are not

shown.

HELP (List of caution points is shown here.)

BLOCK DIAGRAMS

3-1.

OVERALL BLOCK DIAGRAM (1/4) ··························· 3-1

3-2.

OVERALL BLOCK DIAGRAM (2/4) ··························· 3-3

3-3.

OVERALL BLOCK DIAGRAM (3/4) ··························· 3-5

3-4.

OVERALL BLOCK DIAGRAM (4/4) ··························· 3-7

3-5.

POWER BLOCK DIAGRAM (1/3) ································ 3-9

3-6.

POWER BLOCK DIAGRAM (2/3) ······························ 3-11

3-7.

POWER BLOCK DIAGRAM (3/3) ······························ 3-13

PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS

4-1.

FRAME SCHEMATIC DIAGRAM (1/3) ······················· 4-1

FRAME SCHEMATIC DIAGRAM (2/3) ······················· 4-3

FRAME SCHEMATIC DIAGRAM (3/3) ······················· 4-5

4-2.

SCHEMATIC DIAGRAMS

· CD-429 (CCD IMAGER)

SCHEMATIC DIAGRAM ···························· 4-11

· FP-609 FLEXIBLE

SCHEMATIC DIAGRAM ···························· 4-12

· PD-188 (1/2)(LCD DRIVE)

SCHEMATIC DIAGRAM ···························· 4-13

· PD-188 (2/2)(BACKLIGHT DRIVE)

SCHEMATIC DIAGRAM ···························· 4-15

· LB-084 (EVF CONNECTOR, EVF BACK LIGHT)

SCHEMATIC DIAGRAM ···························· 4-17

· FP-608 (USB, LANC) FLEXIBLE

SCHEMATIC DIAGRAM ···························· 4-18

· MA-420 (PITCH/YAW SENSOR, REMOTE SENSOR,

MIC)

SCHEMATIC DIAGRAM ···························· 4-19

· CK-127 (CONNECTOR, FUNCTION SWITCH)

SCHEMATIC DIAGRAM ···························· 4-21

· FB-220 (FUNCTION SWITCH)

SCHEMATIC DIAGRAM ···························· 4-23

· FP-610 (EXT MIC) FLEXIBLE

SCHEMATIC DIAGRAM ···························· 4-23

· CONTROL SWITCH BLOCK

(KP-CX5500, PS-CX5500)

SCHEMATIC DIAGRAM ···························· 4-25

Shematic diagram of the MD-097, SS-174T and VC-

310 board are not shown.

Pages from 4-27 to 4-78 are not shown.

· FP-611 (AUDIO/VIDEO JACK) FLEXIBLE

SCHEMATIC DIAGRAM ···························· 4-79

4-3.

PRINTED WIRING BOARDS

· CD-429 (CCD IMAGER)

PRINTED WIRING BOARD ······················· 4-83

· PD-188 (LCD DRIVE, BACKLIGHT DRIVE)

PRINTED WIRING BOARD ······················· 4-85

· LB-084 (EVF CONNECTOR, EVF BACK LIGHT)

PRINTED WIRING BOARD ······················· 4-87

· FB-220 (FUNCTION SWITCH)

PRINTED WIRING BOARD ······················· 4-87

· MA-420 (PITCH/YAW SENSOR,

REMOTE SENSOR, MIC)

PRINTED WIRING BOARD ······················· 4-89

· CK-127 (CONNECTOR, FUNCTION SWITCH)

PRINTED WIRING BOARD ······················· 4-91

· FP-608 (USB, LANC) FLEXIBLE

PRINTED WIRING BOARD ······················· 4-93

· FP-609 (PLUNGER, EJECT) FLEXIBLE

PRINTED WIRING BOARD ······················· 4-93

· FP-610 (EXT MIC) FLEXIBLE

PRINTED WIRING BOARD ······················· 4-93

-- 5 --

DCR-DVD200/DVD200E/DVD300

· FP-611 (AUDIO/VIDEO JACK) FLEXIBLE

PRINTED WIRING BOARD ······················· 4-93

· FP-612 (PANEL REVERSE) FLEXIBLE

PRINTED WIRING BOARD ······················· 4-95

· FP-613 (PANEL REVERSE) FLEXIBLE

PRINTED WIRING BOARD ······················· 4-95

Printed wiring board of the MD-097, SS-174T and VC-

310 board are not shown.

Pages from 4-97 to 4-106 are not shown.

4-4.

WAVEFORMS ···························································· 4-107

Waveforms of the VC-310 board are not shown.

Pages from 4-109 to 4-110 are not shown.

4-5.

MOUNTED PARTS LOCATION ······························· 4-111

Mounted parts location of the MD-097, SS-174T and

VC-310 board are not shown.

Pages from 4-113 to 4-116 are not shown.

REPAIR PARTS LIST

5-1.

EXPLODED VIEWS ······················································ 5-3

5-1-1. OVERALL SECTION ····················································· 5-3

5-1-2. F PANEL/BATTERY PANEL SECTION ······················· 5-4

5-1-3. LENS SECTION ····························································· 5-5

5-1-4. EVF SECTION ································································ 5-6

5-1-5. MD SECTION ································································· 5-7

5-1-6. CABINET (L) SECTION ················································ 5-8

5-1-7. CABINET (R) SECTION (DVD300) ····························· 5-9

5-1-8. CABINET (R) SECTION (DVD200/DVD200E) ········· 5-10

5-1-9. LCD SECTION (DVD300) ··········································· 5-11

5-1-10. LCD SECTION (DVD200) ········································ 5-12

Exploded view and parts list of MD-097 BLOCK are

not shown. Page 5-13 and 5-14 are not shown.

5-2.

ELECTRICAL PARTS LIST ········································ 5-15

Electrical parts list of the MD-097, SS-174T,

and VC-310 board are not shown.

Pages from 5-19 to 5-34 are not shown.

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