PIONEER DVD-653E Service Manual

PIONEER DVD-653E Service Manual
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Service Manual for PIONEER DVD-653E, downloadable as a PDF file.

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The manual has 59 pages
File size: 4.42 MB
Available language versions: English
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Sample pages

SERVICE MANUAL

DIGITAL VIDEO CAMERA RECORDER

LEVEL

·For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (9-876-865-51).

·For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (9-876-865-41).

· Reference number search on printed wiring boards is available.

·TO TAKE OUT A DISC WHEN DISC COVER DOES NOT OPEN (FORCE OPEN)

Link

SERVICE NOTE

DISASSEMBLY

BLOCK DIAGRAMS

SCHEMATIC DIAGRAMS

PRINTED WIRING BOARDS

REPAIR PARTS LIST

SPECIFICATIONS

SERVICE NOTE

DISASSEMBLY

BLOCK DIAGRAMS

SCHEMATIC DIAGRAMS

PRINTED WIRING BOARDS

REPAIR PARTS LIST

SPECIFICATIONS

Link

Revision History

Ver 1.0 2005. 02

On the CD-563, VF-166, MD-114, MD-120 and VC-395 board

This service manual provides the information that is premised the circuit board replacement service and not intended repair

inside the CD-563, VF-166, MD-114, MD-120 and VC-395 board.

Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the CD-563,

VF-166, MD-114, MD-120 and VC-395 board are not shown.

The following pages are not shown.

Mounted parts location ....................... Pages 4-94 to 4-97

Electrical parts list .............................. Pages 5-15 to 5-27

How to use

Acrobat Reader

How to use

Acrobat Reader

Schematic diagram ............................. Pages 4-17 to 4-60

Printed wiring board ............................ Pages 4-73 to 4-90

Waveforms ........................................... Page 4-92

Sony EMCS Co.

2005B1600-1

Published by DI Technical Support Section

9-876-865-31

DCR-DVD92/DVD92E/DVD103/DVD602/

DVD602E/DVD653/DVD653E

RMT-835

DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E

DCR-DVD92/DVD103

US Model

Canadian Model

DCR-DVD92E

AEP Model

UK Model

North European Model

DCR-DVD602E/

DVD653E

Australian Model

DCR-DVD602

Korea Model

DCR-DVD92/DVD103/

DVD602/DVD602E/

DVD653/DVD653E

E Model

DCR-DVD653/DVD653E

Tourist Model

DCR-DVD92

Brazilian Model

DCR-DVD103

Argentina Model

DCR-DVD653E

Hong Kong Model

Photo : DCR-DVD92E

SERVICE MANUAL

DIGITAL VIDEO CAMERA RECORDER

LEVEL

·For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (9-876-865-51).

·For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (9-876-865-41).

· Reference number search on printed wiring boards is available.

·TO TAKE OUT A DISC WHEN DISC COVER DOES NOT OPEN (FORCE OPEN)

Link

SERVICE NOTE

DISASSEMBLY

BLOCK DIAGRAMS

SCHEMATIC DIAGRAMS

PRINTED WIRING BOARDS

REPAIR PARTS LIST

SPECIFICATIONS

SERVICE NOTE

DISASSEMBLY

BLOCK DIAGRAMS

SCHEMATIC DIAGRAMS

PRINTED WIRING BOARDS

REPAIR PARTS LIST

SPECIFICATIONS

Link

Revision History

Ver 1.0 2005. 02

On the CD-563, VF-166, MD-114, MD-120 and VC-395 board

This service manual provides the information that is premised the circuit board replacement service and not intended repair

inside the CD-563, VF-166, MD-114, MD-120 and VC-395 board.

Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the CD-563,

VF-166, MD-114, MD-120 and VC-395 board are not shown.

The following pages are not shown.

Mounted parts location ....................... Pages 4-94 to 4-97

Electrical parts list .............................. Pages 5-15 to 5-27

How to use

Acrobat Reader

How to use

Acrobat Reader

Schematic diagram ............................. Pages 4-17 to 4-60

Printed wiring board ............................ Pages 4-73 to 4-90

Waveforms ........................................... Page 4-92

Sony EMCS Co.

2005B1600-1

Published by DI Technical Support Section

9-876-865-31

DCR-DVD92/DVD92E/DVD103/DVD602/

DVD602E/DVD653/DVD653E

RMT-835

DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E

DCR-DVD92/DVD103

US Model

Canadian Model

DCR-DVD92E

AEP Model

UK Model

North European Model

DCR-DVD602E/

DVD653E

Australian Model

DCR-DVD602

Korea Model

DCR-DVD92/DVD103/

DVD602/DVD602E/

DVD653/DVD653E

E Model

DCR-DVD653/DVD653E

Tourist Model

DCR-DVD92

Brazilian Model

DCR-DVD103

Argentina Model

DCR-DVD653E

Hong Kong Model

Photo : DCR-DVD92E

-- 2 --

DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E

SPECIFICATIONS

Color temperature [AUTO], [ONE PUSH],

[INDOOR] (3 200 K),

[OUTDOOR] (5 800 K)

Minimum

illumination

11 1x (lux) (F1.8)

0 lx (lux) (in the NightShot

plus function)

*1 "Exif" is a file format for still images,

established by the JEITA (Japan Electronics

and Information Technology Industries

Association). Files in this format can have

additional information such as your camcorder's

setting information at the time of recording.

*2 In 16:9 mode, the focal length figures are actual

figures resulting from wide angle pixel readout.

*3 Objects unable to be seen due to the dark can be

shot with infrared lighting.

Manufactured under license from Dolby

Laboratories.

Input/Output connectors

DCR-DVD92/DVD602/DVD92E/DVD602E

Audio/Video

10 pin connector

output

Video signal: 1 Vp-p, 75

(ohms), unbalanced

Luminance signal: 1 Vp-p, 75

(ohms), unbalanced

Chrominance signal:

0.286 Vp-p, 75

(ohoms),

unbalanced (DVD92/DVD602)

0.3 Vp-p, 75

(ohoms),

unbalanced (DVD92E/DVD602E)

Audio signal: 327 mV (at Load

impedance 47 k

(kilohms)),

Output impedance less than 2.2

(kilohms)

REMOTE jack

Stereo mini-minijack (Ø 2.5

mm)

DCR-DVD103/DVD653/DVD653E

Audio/Video

10 pin connector

input/output

Input/Output auto switch

Video signal: 1 Vp-p, 75

(ohms), unbalanced

Luminance signal: 1 Vp-p, 75

(ohms), unbalanced

Chrominance signal:

Audio signal: 327 mV (at Load

impedance 47 k

(kilohms)),

Input inpedance more than

47 k

(kilohms), Output

impedance less than 2.2 k

(kilohms)

USB jack

mini-B

REMOTE jack

Stereo mini-minijack (Ø 2.5

mm)

LCD screen

Picture

6.2 cm (2.5 type)

Total number

123 200 (560

×220)

of pixels

General

Power

7.2 V (battery pack)

requirements

8.4 V (AC adaptor)

Average power

During camera recording using

consumption

LCD

(when using the DCR-DVD92/DVD602/DVD92E/

DVD602E:3.4W

battery pack)

DCR-DVD103/DVD653/

DVD653E: 3.4W

Viewfinder

DCR-DVD92/DVD602/DVD92E/

DVD602E: 3.0W

DCR-DVD103/DVD653/

DVD653E: 3.0W

Operating

°C to + 40°C (32°F to 104°F)

temperature

Storage

-20

°C to + 60°C (-4°F to

temperature

+ 140

°F)

Dimensions

(Approx.)

× 87 × 131mm (2 1/4 × 3

1/2

× 5 1/4 in.) (w×h×d)

Mass (Approx.)

440 g (15 oz) main unit only

500 g (1 lb 1 oz) including the

NP-FP50 rechargeable battery

pack and disc

Supplied

See page 5-12.

accessories

AC Adaptor AC-L25A/L25B

Power

AC 100 - 240 V, 50/60 Hz

requirements

Current

0.35 - 0.18 A

consumption

Power

18W

consumption

Output voltage

DC 8.4V*

Operating

°C to + 40°C (32°F to 104°F)

temperature

Storage

-20

°C to + 60°C (-4°F to

temperature

+ 140

°F)

Dimensions

56 31 100 mm (2 1/4

(Approx.)

1 1/4

× 4 in.) (w×h×d)

excluding the projecting parts

Mass (Approx.)

190 g (6.7 oz) excluding the

power cord

* See at the label of AC adaptor for other

specifications.

Rechargeable battery pack

Maximum

DC 8.4V

output voltage

Output voltage

DC 7.2V

Capacity

4.9 wh (680 mAh)

Dimensions

31.8 18.5 45.0 mm

(Approx.)

(1 5/16

× 3/4 × 1 13/16 in.)

×h×d)

Mass (Approx.)

40 g (1.5 oz)

Operating

°C to + 40°C (32°F to 104°F)

temperature

Type

Li-ion

Design and specifications are subject to change

without notice.

System

Video

MPEG2/JPEG (Still images)

compression

format

Audio compression DCR-DVD92/DVD602/DVD92E/

DVD602E

format

Dolby Digital 2ch

Dolby Digital Stereo Creator

DCR-DVD103/DVD653/DVD653E

Dolby Digital 2/5.1ch

Dolby Digital 5.1 Creator

Video signal

NTSC color, EIA standards

(DVD92/DVD103/DVD602/DVD653)

PAL color, EIA standards

(DVD92E/DVD602E/DVD653E)

Usable discs

8cm DVD-R/

DVD-RW/

DVD+RW

Recording

Movie

format

DVD-R:DVD-VIDEO

DVD-RW:DVD-VIDEO

(VIDEO mode), DVD-

VideoRecording (VR mode)

DVD+RW:DVD+RW Video

Still image

Exif *1 Ver.2.2

Recording/

HQ: Approx. 20 min

playback time

SP: Approx. 30 min

LP: Approx. 60 min

Viewfinder

Electric viewfinder

DCR-DVD92/DVD602/DVD92E/

DVD602E:

monochrome

DCR-DVD103/DVD653/DVD653E:

color

Image device

3 mm (1/6 type) CCD (Charge

Coupled Device)

Gross: Approx. 680 000 pixels

Effective (Movie) :

Approx. 340 000 pixels

Effective (Still) :

Approx. 340 000 pixels

Lens

Carl Zeiss Vario-Tessar

Filter diameter:30mm (1 3/16

in.)

Optical:20, Digital:40, 800

F=1.8-3.1

Focal length

f=2.3 - 46 mm (3/32 - 1 13/16

in.)

When converted to a 35 mm

still camera

For movies:

44 - 880mm (1 3/4 - 34 3/4 in.)

For still images:

44 - 880mm (1 3/4 - 34 3/4 in.)

0.286 Vp-p, 75

(ohoms),

unbalanced (DVD103/DVD653)

0.3 Vp-p, 75

(ohoms),

unbalanced (DVD653E)

· Abbreviation

CND : Canadian model

: Hong Kong model

AUS : Australian model

: North European model

: Korea model

: Tourist model

: Argentina model

: Brazilian model

DVD92E

AEP, NE, UK

PAL

DVD103

US, CND, E, AR

NTSC

Color

DVD92

US, CND, E, BR

NTSC

Destination

Color System

Remote

Commander

View Finder

USB Terminal

Line REC

Lens Barrier

DVD602

E, KR

NTSC

DVD653

E, JE

NTSC

Table for difference of function

DVD602E

E, AUS

PAL

DVD653E

E, HK, AUS, JE

PAL

W/B

Color

-- 3 --

DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E

Check the area of your repair for unsoldered or poorly-soldered

connections. Check the entire board surface for solder splashes

and bridges.

Check the interboard wiring to ensure that no wires are

"pinched" or contact high-wattage resistors.

Look for unauthorized replacement parts, particularly

transistors, that were installed during a previous repair. Point

them out to the customer and recommend their replacement.

Look for parts which, through functioning, show obvious signs

of deterioration. Point them out to the customer and

recommend their replacement.

Check the B+ voltage to see it is at the values specified.

Flexible Circuit Board Repairing

· Keep the temperature of the soldering iron around 270°C

during repairing.

· Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

· Be careful not to apply force on the conductor when soldering

or unsoldering.

Unleaded solder

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

· Unleaded solder melts at a temperature about 40

°C higher than

ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350

°C.

Caution: The printed pattern (copper foil) may peel away if the

heated tip is applied for too long, so be careful!

· Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than

ordinary solder so use caution not to let solder bridges occur such

as on IC pins, etc.

· Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

SAFETY CHECK-OUT

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH

MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS

LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE

COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS

APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS

PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES

DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT

CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE

REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY

DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU

DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

CAUTION :

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type.

There are two types of the MD board of this model.

One is the MD-114 board and the other is the MD-120 board.

Method of identifying the two different MD boards is shown on page 4.

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

CAUTION

Use of controls or adjustments or performance

procedures other than those specified herein may

result in hazardous radiation exposure.

WARNING!!

WHEN SERVICING, DO NOT APPROACH THE LASER

EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS

NECESSARY TO CONFIRM LASER BEAM EMISSION,

BE SURE TO OBSERVE FROM A DISTANCE OF MORE

THAN

FROM THE

SURFACE

OF THE

OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

CAUTION:

The use of optical instrument with this product will increase eye

hazard.

-- 5 --

DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E

TABLE OF CONTENTS

SERVICE NOTE

1-1.

SERVICE NOTE ····························································· 1-1

NOTE FOR REPAIR ······················································· 1-1

POWER SUPPLY DURING REPAIRS ·························· 1-2

TO TAKE OUT A DISC WHEN DISC COVER DOES

NOT OPEN (FORCE OPEN) ········································· 1-2

NOTES ON HANDLING THE OPTICAL PICK-UP ···· 1-2

PRECAUTION FOR CHECKING EMISSION OF LASER

DIODE ············································································· 1-2

1-2.

SELF-DIAGNOSIS FUNCTION ···································· 1-3

SELF-DIAGNOSIS DISPLAY ······································· 1-3

SELF-DIAGNOSIS CODE TABLE ································ 1-4

DISASSEMBLY

2-1.

DISASSEMBLY ······························································ 2-1

2-2.

SERVICE POSITION ····················································· 2-5

2-3.

CIRCUIT BOARDS LOCATION ··································· 2-7

2-4.

FLEXIBLE BOARDS LOCATION ································ 2-8

BLOCK DIAGRAMS

3-1.

OVERALL BLOCK DIAGRAM (1/4) ··························· 3-1

3-2.

OVERALL BLOCK DIAGRAM (2/4) ··························· 3-3

3-3.

OVERALL BLOCK DIAGRAM (3/4) ··························· 3-5

3-4.

OVERALL BLOCK DIAGRAM (4/4) ··························· 3-7

3-5.

POWER BLOCK DIAGRAM (1/3) ································ 3-9

3-6.

POWER BLOCK DIAGRAM (2/3) ······························ 3-11

3-7.

POWER BLOCK DIAGRAM (3/3) ······························ 3-13

PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS

4-1.

SCHEMATIC DIAGRAMS

· AV-094 (AV MULTI CONN., SIRCS)

SCHEMATIC DIAGRAM ······························ 4-3

· CK-148 (FUNCTION KEY, RELAY)

SCHEMATIC DIAGRAM ······························ 4-5

· FP-128 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ······························ 4-5

· FP-136 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ······························ 4-5

· FP-234 FLEXIBLE BOARD (PANEL REVERSE)

SCHEMATIC DIAGRAM ······························ 4-5

· FP-125 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ······························ 4-7

· FP-126 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ······························ 4-7

· FP-132 FLEXIBLE BOARD (EJECT)

SCHEMATIC DIAGRAM ······························ 4-7

· FP-133 FLEXIBLE BOARD (BATTERY RELAY)

SCHEMATIC DIAGRAM ······························ 4-9

· FP-135 FLEXIBLE BOARD (USB CONNECTOR)

SCHEMATIC DIAGRAM ······························ 4-9

· PD-251 (LCD DRIVER)

SCHEMATIC DIAGRAM ···························· 4-11

· SW-442 (FUNCTION KEY)

SCHEMATIC DIAGRAM ···························· 4-13

· FP-129 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ···························· 4-13

· FP-211 FLEXIBLE (DEW SENSOR RELAY)

SCHEMATIC DIAGRAM ···························· 4-14

· FP-228 FLEXIBLE (DEW)

SCHEMATIC DIAGRAM ···························· 4-14

· CONTROL SWITCH BLOCK (SB9000) (FUNCTION

KEY)

SCHEMATIC DIAGRAM ···························· 4-13

· CONTROL SWITCH BLOCK (PS13300) (FUNCTION

KEY)

SCHEMATIC DIAGRAM ···························· 4-15

· MOTOR UNIT (LENS BARRIER)

SCHEMATIC DIAGRAMS ·························· 4-15

Schematic diagram of the CD-563, VF-166, MD-114,

MD-120 and VC-395 board are not shown.

Pages from 4-17 to 4-60 are not shown.

4-2.

PRINTED WIRING BOARDS

· AV-094 (AV MULTI CONN., SIRCS)

PRINTED WIRING BOARD ······················· 4-63

· CK-148 (FUNCTION KEY, RELAY)

PRINTED WIRING BOARD ······················· 4-63

· FP-125 FLEXIBLE BOARD (RELAY)

PRINTED WIRING BOARD ······················· 4-65

· FP-132 FLEXIBLE BOARD (EJECT)

PRINTED WIRING BOARD ······················· 4-67

· FP-133 FLEXIBLE BOARD (BATTERY RELAY)

PRINTED WIRING BOARD ······················· 4-67

· FP-135 FLEXIBLE BOARD (USB CONNECTOR)

PRINTED WIRING BOARD ······················· 4-68

· FP-136 FLEXIBLE BOARD (RELAY)

PRINTED WIRING BOARD ······················· 4-68

· FP-128 FLEXIBLE BOARD (RELAY)

PRINTED WIRING BOARD ······················· 4-69

· FP-234 FLEXIBLE BOARD (PANEL REVERSE)

PRINTED WIRING BOARD ······················· 4-69

· FP-211 FLEXIBLE (DEW SENSOR RELAY)

PRINTED WIRING BOARD ······················· 4-70

· FP-228 FLEXIBLE (DEW)

PRINTED WIRING BOARD ······················· 4-70

· PD-251 (LCD DRIVER)

PRINTED WIRING BOARD ······················· 4-71

· SW-442 (FUNCTION KEY)

PRINTED WIRING BOARD ······················· 4-71

Printed wiring board of the CD-563, VF-166, MD-114,

MD-120 and VC-395 board are not shown.

Pages from 4-73 to 4-90 are not shown.

4-3.

WAVEFORMS ······························································ 4-91

Waveforms of the CD-563, MD-114, MD-120, VF-166

and VC-395 board are not shown.

Page 4-92 is not shown.

4-4.

MOUNTED PARTS LOCATION ································· 4-93

Mounted parts location of the CD-563, VF-166, MD-

114, MD-120 and VC-395 board are not shown.

Pages from 4-94 to 4-97 are not shown.

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PIONEER DVD-653E Service Manual

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