PIONEER DVR-440H-AV/WYXK5 Service Manual

Cover page of PIONEER DVR-440H-AV/WYXK5 Service Manual

Service Manual for PIONEER DVR-440H-AV/WYXK5, downloadable as a PDF file.

We also have owner's manual to this model.

Manual details

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  • The manual has 310 pages
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3380
T ­ ZZV APR. 2006 Printed in Japan
DVD RECORDER
DVR-440H-AV
This service manual should be used together with the following manual(s):
Remarks
Order No.
DVR-640H-AV/WYXK5
RRV3368
Model
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Serial No.
Model
Type
Power Requirement
Region No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-440H-AV
WYXK5
AC220-240V
2
&&UK######$$
DVR-440H-AV
WYXV5
AC220-240V
2
&&DL######$$
DVR-440H-K
WYXK5
AC220-240V
2
&&UK######$$
DVR-440H-K
WYXV5
AC220-240V
2
&&DL######$$
DVR-440H-K
WYXVRE5
AC220-240V
5
&&DL######$$
DVR-440H-K
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3380
T ­ ZZV APR. 2006 Printed in Japan
DVD RECORDER
DVR-440H-AV
This service manual should be used together with the following manual(s):
Remarks
Order No.
DVR-640H-AV/WYXK5
RRV3368
Model
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Serial No.
Model
Type
Power Requirement
Region No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-440H-AV
WYXK5
AC220-240V
2
&&UK######$$
DVR-440H-AV
WYXV5
AC220-240V
2
&&DL######$$
DVR-440H-K
WYXK5
AC220-240V
2
&&UK######$$
DVR-440H-K
WYXV5
AC220-240V
2
&&DL######$$
DVR-440H-K
WYXVRE5
AC220-240V
5
&&DL######$$
DVR-440H-K
background image
2
1
23
4
12
3
4
C
D
F
A
B
E
DVR-440H-AV
1. CONTRAST OF MISCELLANEOUS PARTS
jp
f
y
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
·When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560
56
× 101
561 ........................................................ RD1/4PU 5 6 1 J
47k
47
× 103
473 ........................................................ RD1/4PU 4 7 3 J
0.5
R50 ..................................................................................... RN2H R 5 0 K
1
1R0 ..................................................................................... RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
562
× 101
5621 ...................................................... RN1/4PC 5 6 2 1 F
7 CONTRAST TABLE
DVR-440H-AV/WYXK5, /WYXV5, DVR-440H-K/WYXK5, /WYXV5, /WYXVRE5 types and DVR-540H-S/WYXK5
are constructed the same except for the following:
Ref.
Part No.
No.
Mark
Symbol and Description
DVR-540H-S DVR-440H-AV DVR-440H-AVDVR-440H-K DVR-440H-KDVR-440H-K Remarks
/WYXK5
/WYXK5
/WYXV5
/WYXK5
/WYXV5 /WYXVRE5
PACKING SECTION
P9- 7
Polyethylene Bag
VHL1051
VHL1051
VHL1088
VHL1051
VHL1088
VHL1088
P9- 8
HDD Caution 8L B
VRR1046
VRR1046
VRR1062
VRR1046
VRR1062
VRR1062
P9- 9
HDD Caution 8L
VRR1047
VRR1047
VRR1063
VRR1047
VRR1063
VRR1063
P9-10
Front Pad
VHA1404
VHA1404
VHA1415
VHA1404
VHA1415
VHA1415
P9-11
Rear Pad
VHA1405
VHA1405
VHA1416
VHA1405
VHA1416
VHA1416
P9-12
Packing Case
VHG2698
VHG2718
VHG2756
VHG2725
VHG2731
VHG2733
P9-13
Mirror Sheet
VHL1107
VHL1107
VHL1095
VHL1107
VHL1095
VHL1095
P9-14
WEEE Label
VRW2231
Not used
Not used
VRW2231
VRW2231
VRW2231
P9-15
Remote Control Unit
VXX3129
Not used
Not used
VXX3129
VXX3129
VXX3129
P9-16
Battery Cover
VZN1004
Not used
Not used
VZN1004
VZN1004
VZN1004
P9-17
Top Cover
VZN1009
Not used
Not used
VZN1009
VZN1009
VZN1009
P9-18
NSP
Dry Cell Battery (R6P,AA)
VEM1010
Not used
Not used
VEM1010
VEM1010
VEM1010
P9-20
Operating Instructions (French)
VRC1320
Not used
Not used
VRC1320
VRC1320
Not used
P9-21
Operating Instructions (German)
VRC1321
Not used
Not used
VRC1321
VRC1321
Not used
P9-22
Operating Instructions (Italian)
VRC1322
Not used
Not used
VRC1322
VRC1322
Not used
P9-23
Operating Instructions (Dutch)
VRC1323
Not used
Not used
VRC1323
VRC1323
Not used
P9-24
Operating Instructions (Spanish)
VRC1324
Not used
Not used
VRC1324
VRC1324
Not used
P9-26
Operating Instructions (Russian)
Not used
Not used
Not used
Not used
Not used
VRC1333
EPG Caution Card
Not used
Not used
Not used
Not used
Not used
VRR1066
EXTERIOR SECTION
P11- 9
HDD160G ST3160022R
VXF1086
Not used
Not used
Not used
Not used
Not used
P11- 9
HDD80G WD800BBJKC
Not used
VXF1066
VXF1066
VXF1066
VXF1066
VXF1066
P11-24
Rear Panel
VNA2894
VNA2902
VNA2930
VNA2905
VNA2912
VNA2914
P11-33
Bonnet Case
VXX3105
VXX3105
VXX3105
VXX3145
VXX3145
VXX3145
P11-43
Pioneer Name Plate
VAM1148
VAM1148
VAM1148
VAM1153
VAM1153
VAM1153
P11-54
Screw (for Bonnet)
BSZ30P040FTC BSZ30P040FTC BSZ30P040FTC BSZ30P060FBN BSZ30P060FBN BSZ30P060FBN
FRONT PANEL SECTION
P13-10
Main Key
VNK5908
VNK5908
VNK5908
VNK6043
VNK6043
VNK6043
P13-11
Function Key
VNK5936
VNK5936
VNk5936
VNK6044
VNK6044
VNK6044
P13-12
Front Panel
VNk5923
VNk5923
VNK5923
VNK6039
VNk6039
VNK6039
P13-13
Center Key
VNK6025
VNK6025
VNK6025
VNK6093
VNK6093
VNK6093
P13-14
FL Lens PTD
VXA2740
VXA2786
VXA2786
VXA2786
VXA2786
VXA2786
P13-15
Door PTD
VXA2774
VXA2774
VXA2774
VXA2800
VXA2800
VXA2800
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
HDD/DVD
HDD
HDD DVD
DVR-640H-AV
RRV3368
DVD RECORDER
DVR-640H-AV
DVR-540H-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Serial No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-640H-AV
WYXK5
AC220-240V
2
&&UK######$$
DVR-640H-AV
WYXV5
AC220-240V
2
&&DL######$$
DVR-540H-S
WYXK5
AC220-240V
2
&&UK######$$
DVR-540H-S
WYXV5
AC220-240V
2
&&DL######$$
DVR-540H-S
WYXVRE5
AC220-240V
5
&&DL######$$
÷ When servicing this model, some service procedures may reset the customer settings
to the factory default settings. Make sure to explain this to the customer.
An HDD (Hard Disc Drive) is mounted in this product.
The HDD is a precision instrument very vulnerable to shock and electrostatic charges. Please read
"7.3 Cautions on Handling the HDD" in this manual and exercise sufficient caution when handling the
HDD itself, as well as the product with the HDD built in.
When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD,
or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.
Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.
The user must be made aware that all recorded data are deleted if the HDD is intialized.
For details, refer to "Important Check Points for Good Servicing" .
T-ZZV APR. 2006 printed in Japan
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DVR-640H-AV
2
12
34
12
3
4
C
D
F
A
B
E
SAFETY INFORMATION
LABEL CHECK
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
CLAMP signals for detecting the loading state are detected
by the drive CPUs, and the design prevents laser diode
oscillation when the CLAMP signal turns OFF.
In normal operation, if no disc is clamped, the laser diode
oscillation is disabled.
However, the interlock does not always operate in the test
mode.
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 3A
laser beam.
Additional Laser Caution
1. The ON/OFF(ON:low level,OFF:high level) status of the
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 100 mW
WAVELENGTH: 654 - 662 nm
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mW
WAVELENGTH: 770 - 810 nm
HD
D/D
VD
HD
D
HD
D
DV
D
VRW2262
background image
DVR-640H-AV
3
56
78
56
7
8
C
D
F
A
B
E
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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