PIONEER DVR-520H-S/RDXU/RD Service Manual

Cover page of PIONEER DVR-520H-S/RDXU/RD Service Manual

Service Manual for PIONEER DVR-520H-S/RDXU/RD, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
PULL-OPEN
STANDBY/ON
DVD
HDD
OPEN/CLOSE
REC ONE TOUCH COPY
DV IN/OUT
DVR-520H-S
RRV2963
DVD RECORDER
DVR-520H-S
DVR-65H-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Serial No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-520H-S
KU/CA
AC120V
1
DVR-520H-S
KUXU/CA
AC120V
1
&&PG######$$
DVR-65H-S
KCXU
AC120V
1
&&PG######$$
÷ When servicing this model, some service procedures may reset the settings that customer
set (*) to the factory default settings. Make sure to explain this to the customer.
(*) : Initial Setup (Clock Setting, Remote Control Set, Channel settings, Video Out settings,
Audio In settings, Audio Out settings, Language settings)
Refer to the chapter 13 of the Operating Instructions for more details.
An HDD (Hard Disc Drive) is mounted in this product.
The HDD is a precision instrument very vulnerable to shock and electrostatic charges.
Please read "7.4 Cautions on Handling the HDD" in this manual and exercise sufficient caution
when handling the HDD itself, as well as the product with the HDD built in.
When an HDD becomes defective and inoperable, restoration of the user's data recorded on
the HDD, or copying of the user's recorded data to other media (such as a new HDD) is totally
impossible. Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.
The user must be made aware that all recorded data are deleted if the HDD is intialized.
For details, refer to "Important symbols for good services" .
T-ZZV MAY 2004 printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
PULL-OPEN
STANDBY/ON
DVD
HDD
OPEN/CLOSE
REC ONE TOUCH COPY
DV IN/OUT
DVR-520H-S
RRV2963
DVD RECORDER
DVR-520H-S
DVR-65H-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Serial No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-520H-S
KU/CA
AC120V
1
DVR-520H-S
KUXU/CA
AC120V
1
&&PG######$$
DVR-65H-S
KCXU
AC120V
1
&&PG######$$
÷ When servicing this model, some service procedures may reset the settings that customer
set (*) to the factory default settings. Make sure to explain this to the customer.
(*) : Initial Setup (Clock Setting, Remote Control Set, Channel settings, Video Out settings,
Audio In settings, Audio Out settings, Language settings)
Refer to the chapter 13 of the Operating Instructions for more details.
An HDD (Hard Disc Drive) is mounted in this product.
The HDD is a precision instrument very vulnerable to shock and electrostatic charges.
Please read "7.4 Cautions on Handling the HDD" in this manual and exercise sufficient caution
when handling the HDD itself, as well as the product with the HDD built in.
When an HDD becomes defective and inoperable, restoration of the user's data recorded on
the HDD, or copying of the user's recorded data to other media (such as a new HDD) is totally
impossible. Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.
The user must be made aware that all recorded data are deleted if the HDD is intialized.
For details, refer to "Important symbols for good services" .
T-ZZV MAY 2004 printed in Japan
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DVR-520H-S
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12
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12
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SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, bir th defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related character istics. These are
often not evident
from visual
inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or
additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
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DVR-520H-S
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WARNING!
DEVICE INCLUDES LASER DIODE WHICH
EMITS INVISIBLE INFRARED RADIATION
WHICH IS DANGEROUS TO EYES. THERE IS
A WARNING SIGN ACCORDING TO PICTURE
1 INSIDE THE DEVICE CLOSE TO THE LASER
DIODE.
LASER
Picture 1
Warning sign for
laser radiation
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 70 mw
WAVELENGTH : 658 nm
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LABEL CHECK
PUL
L-O
PEN
STA
NDB
Y/O
N
DV
D
HD
D
OPE
N/C
LOS
E
RE
C
ONE
TO
UCH
COP
Y
DV
IN/O
UT
Î
CLAMP signals for detecting the loading state are detected
by the drive CPUs, and the design prevents laser diode
oscillation when the CLAMP signal turns OFF.
In normal operation, if no disc is clamped, the laser diode
oscillation is disabled.
However, the interlock does not always operate in the test
mode.
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 3A
laser beam.
Additional Laser Caution
1. The ON/OFF(ON:low level,OFF:high level) status of the
DRW2194
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DVR-520H-S
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
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CONTENTS
SAFETY INFORMATION......................................................................................................................................2
1. SPECIFICATIONS .............................................................................................................................................6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8
2.1 PACKING ....................................................................................................................................................8
2.2 EXTERIOR ...............................................................................................................................................10
2.3 FRONT PANEL .........................................................................................................................................13
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1.1 OVERALL BLOCK DIAGRAM ...............................................................................................................16
3.1.2 TUNB and JCKB ASSY BLOCK DIAGRAM ..........................................................................................18
3.1.3 MAIN ASSY BLOCK DIAGRAM ............................................................................................................20
3.1.4 POWER BLOCK DIAGRAM ..................................................................................................................22
3.2 OVERALL WIRING DIAGRAM .................................................................................................................24
3.3 TUNB ASSY..............................................................................................................................................26
3.4 JCKB ASSY(1/2).......................................................................................................................................28
3.5 JCKB(2/2), ATWB and ATHB ASSYS .......................................................................................................30
3.6 MAIN ASSY(1/5).......................................................................................................................................32
3.7 MAIN ASSY(2/5).......................................................................................................................................34
3.8 MAIN ASSY(3/5).......................................................................................................................................36
3.9 MAIN ASSY(4/5).......................................................................................................................................38
3.10 MAIN ASSY(5/5).....................................................................................................................................40
3.11 FLKY, KIRB, FRJB and DVJB ASSYS ....................................................................................................42
3.12 POWER SUPPLY UNIT ..........................................................................................................................44
3.13 WAVE FORMS........................................................................................................................................46
4. PCB CONNECTION DIAGRAM ......................................................................................................................49
4.1 TUNB ASSY..............................................................................................................................................50
4.2 JCKB, ATWB and ATHB ASSYS ..............................................................................................................52
4.3 MAIN ASSY ..............................................................................................................................................56
4.4 FLKY, KIRB, FRJB and DVJB ASSYS ......................................................................................................60
4.5 POWER SUPPLY UNIT ............................................................................................................................64
5. PCB PARTS LIST ............................................................................................................................................65
6. ADJUSTMENT ................................................................................................................................................69
6.1 TUNB ASSY ADJUSTMENT ....................................................................................................................69
6.2 MAIN ASSY ADJUSTMENT .....................................................................................................................70
7. GENERAL INFORMATION .............................................................................................................................71
7.1 DIAGNOSIS ..............................................................................................................................................71
7.1.1 CPRM ID NUMBER AND DATA SETTING ............................................................................................72
7.1.2 MODEL SETTING .................................................................................................................................76
7.1.3 DOWNLOAD METHOD .........................................................................................................................77
7.1.4 SERVICE MODE ...................................................................................................................................79
7.1.5 DV DEBUG MODE ................................................................................................................................91
7.1.6 ERROR RATE MEASUREMENT...........................................................................................................94
7.1.7 VIDEO ADJUSTMENT FOR SPECIFIC AREA......................................................................................96
7.1.8 AGING MODE .....................................................................................................................................100
7.1.9 SETUP SEQUENCE............................................................................................................................102
7.1.10 DISASSEMBLY..................................................................................................................................103
7.2 IC ............................................................................................................................................................108
7.3 OUTLINE OF THE PRODUCT ...............................................................................................................135
7.4 CAUTIONS ON HANDLING THE HDD...................................................................................................138
7.5 DISC/CONTENT FORMAT .....................................................................................................................140
7.6 CLEANING .............................................................................................................................................141
8. PANEL FACILITIES .......................................................................................................................................142

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