PIONEER DVR-530H-S/RDXV/RA Service Manual

Cover page of PIONEER DVR-530H-S/RDXV/RA Service Manual

Service Manual for PIONEER DVR-530H-S/RDXV/RA, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
PULL-OPEN
REC
STANDBY/ON
HDD/DVD
ONE TOUCH COPY
OPEN/CLOSE
DVR-530H-S
RRV3182
DVD RECORDER
DVR-530H-S
DVR-630H-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Serial No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-530H-S
RLTXV
AC110-127V/220-240V
3
&&DL######$$
DVR-530H-S
YPWXV
AC220-240V
4
&&DL######$$
DVR-630H-S
RLTXV
AC110-127V/220-240V
3
&&DL######$$
DVR-630H-S
YPWXV
AC220-240V
4
&&DL######$$
÷ When servicing this model, some service procedures may reset the customer settings
to the factory default settings. Make sure to explain this to the customer.
An HDD (Hard Disc Drive) is mounted in this product.
The HDD is a precision instrument very vulnerable to shock and electrostatic charges. Please read
"7.3 Cautions on Handling the HDD" in this manual and exercise sufficient caution when handling the
HDD itself, as well as the product with the HDD built in.
When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD,
or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.
Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.
The user must be made aware that all recorded data are deleted if the HDD is intialized.
For details, refer to "Important Check Points for Good Servicing" .
T-ZZV JUNE 2005 printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
PULL-OPEN
REC
STANDBY/ON
HDD/DVD
ONE TOUCH COPY
OPEN/CLOSE
DVR-530H-S
RRV3182
DVD RECORDER
DVR-530H-S
DVR-630H-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Region No.
Serial No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-530H-S
RLTXV
AC110-127V/220-240V
3
&&DL######$$
DVR-530H-S
YPWXV
AC220-240V
4
&&DL######$$
DVR-630H-S
RLTXV
AC110-127V/220-240V
3
&&DL######$$
DVR-630H-S
YPWXV
AC220-240V
4
&&DL######$$
÷ When servicing this model, some service procedures may reset the customer settings
to the factory default settings. Make sure to explain this to the customer.
An HDD (Hard Disc Drive) is mounted in this product.
The HDD is a precision instrument very vulnerable to shock and electrostatic charges. Please read
"7.3 Cautions on Handling the HDD" in this manual and exercise sufficient caution when handling the
HDD itself, as well as the product with the HDD built in.
When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD,
or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.
Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.
The user must be made aware that all recorded data are deleted if the HDD is intialized.
For details, refer to "Important Check Points for Good Servicing" .
T-ZZV JUNE 2005 printed in Japan
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SAFETY INFORMATION
LABEL CHECK
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
CLAMP signals for detecting the loading state are detected
by the drive CPUs, and the design prevents laser diode
oscillation when the CLAMP signal turns OFF.
In normal operation, if no disc is clamped, the laser diode
oscillation is disabled.
However, the interlock does not always operate in the test
mode.
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 3A
laser beam.
Additional Laser Caution
1. The ON/OFF(ON:low level,OFF:high level) status of the
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 100 mW
WAVELENGTH: 654 - 662 nm
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mW
WAVELENGTH: 770 - 810 nm
PU
LL-
OP
EN
RE
C
STANDBY/ON
HD
D/D
VD
ONE
TOU
CH
COP
Y
OPE
N/C
LOS
E
DRW2247
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DVR-530H-S
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 8
2.1 PACKING ................................................................................................................................................... 8
2.2 EXTERIOR SECTION.............................................................................................................................. 10
2.3 FRONT PANEL SECTION ....................................................................................................................... 12
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................14
3.1 BLOCK DIAGRAM ................................................................................................................................... 14
3.1.1 OVERALL BLOCK DIAGRAM............................................................................................................ 14
3.1.2 MAIN ASSY ....................................................................................................................................... 16
3.2 OVERALL WIRING DIAGRAM................................................................................................................. 18
3.3 TUNB ASSY ............................................................................................................................................. 20
3.4 JACB(1/2) and FLJB ASSYS ................................................................................................................... 22
3.5 JACB ASSY(2/2) ...................................................................................................................................... 24
3.6 DVUB and USBB ASSYS......................................................................................................................... 26
3.7 ATAB ASSY .............................................................................................................................................. 28
3.8 PSWB and RSWB ASSYS....................................................................................................................... 30
3.9 MAIN ASSY(1/5) ...................................................................................................................................... 32
3.10 MAIN ASSY(2/5) .................................................................................................................................... 34
3.11 MAIN ASSY(3/5) .................................................................................................................................... 36
3.12 MAIN ASSY(4/5) .................................................................................................................................... 38
3.13 MAIN ASSY(5/5) .................................................................................................................................... 40
3.14 POWER SUPPLY UNIT.......................................................................................................................... 42
3.15 WAVE FORMS ....................................................................................................................................... 44
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 47
4.1 TUNB ASSY ............................................................................................................................................. 48
4.2 JACB, FLJB and ATAB ASSYS ................................................................................................................ 50
4.3 DVUB and USBB ASSYS......................................................................................................................... 54
4.4 PSWB and RSWB ASSYS....................................................................................................................... 56
4.5 MAIN ASSY ............................................................................................................................................. 60
4.6 POWER SUPPLY UNIT............................................................................................................................ 64
5. PCB PARTS LIST ........................................................................................................................................... 66
6. ADJUSTMENT ............................................................................................................................................... 69
7. GENERAL INFORMATION ............................................................................................................................. 70
7.1 DIAGNOSIS ............................................................................................................................................. 70
7.1.1 MODEL SETTING.............................................................................................................................. 72
7.1.2 CPRM ID NUMBER AND DATA SETTING......................................................................................... 73
7.1.3 FIRMWARE DOWNLOADING METHOD........................................................................................... 77
7.1.4 VIDEO ADJUSTMENT FOR SPECIFIC AREA .................................................................................. 80
7.1.5 SERVICE MODE................................................................................................................................ 84
7.1.6 DV SERVICE MODE .......................................................................................................................... 98
7.1.7 AGING MODE.................................................................................................................................. 101
7.1.8 USB CHECK MODE ........................................................................................................................ 103
7.1.9 HDD CHECK MODE ........................................................................................................................ 104
7.1.10 SETUP SEQUENCE ...................................................................................................................... 110
7.1.11 DISASSEMBLY .............................................................................................................................. 111
7.2 IC ........................................................................................................................................................... 117
7.3 CAUTIONS ON HANDLING THE HDD .................................................................................................. 128
7.4 DISC/CONTENT FORMAT .................................................................................................................... 130
8. PANEL FACILITIES ...................................................................................................................................... 132
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1. SPECIFICATIONS
Specifications
General
System . . . . . . . . . . . . . . . . . . HDD, DVD-Video, DVD-R/RW,
Video-CD, Super VCD, CD,
CD-R/RW (WMA, MP3, JPEG, CD-DA)
Power requirements . . . . . . . 110­127 / 220­240 V, 50/60 Hz
Power consumption
DVR-630H-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 W
DVR-530H-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 W
Power consumption in standby mode. . . . . . . . . . . . . . 0.67 W
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Front panel display: off)
Weight
DVR-630H-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 kg
DVR-530H-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 kg
Dimensions . . . . . . . . . . . . . . . 420 (W) x 59 (H) x 273 (D) mm
Operating temperature . . . . . . . . . . . . . . . . . . . +5
°C to +35°C
Operating humidity . . . . . . . . . . . . . . . . . . . . . . . . . 5% to 85%
(no condensation)
TV system . . . . . . . . . . . . . . . . . . . . . . . . . PAL/SECAM/NTSC
Recording
Recording format . . . . . . . . . . . . . . . . . .DVD Video Recording
DVD-VIDEO
Recordable discs
DVD-RW (DVD Re-recordable disc)
DVD-R (DVD Recordable disc)
Video recording format
Sampling frequency . . . . . . . . . . . . . . . . . . . . . . . . . .13.5MHz
Compression format . . . . . . . . . . . . . . . . . . . . . . . . . . . MPEG
Audio recording format
Sampling frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48kHz
Compression format . . . . . . . . . . Dolby Digital or Linear PCM
(uncompressed)
Recording time
HDD (160GB)
XP+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 23 hours
Fine (XP). . . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 34 hours
Standard Play (SP) . . . . . . . . . . . . . . . . . . . .Approx. 68 hours
Long Play (LP) . . . . . . . . . . . . . . . . . . . . . . Approx. 136 hours
Extended Play (EP) . . . . . . . . . . . . . . . . . . Approx. 204 hours
Super Long Play (SLP) . . . . . . . . . . . . . . . Approx. 272 hours
Super Extended Play (SEP) . . . . . . . . . . . . Approx. 340 hours
Manual Mode (MN) . . . . . . . . . . . . . . . .Approx. 34­455 hours
HDD (80GB)
XP+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 11 hours
Fine (XP) . . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 17 hours
Standard Play (SP) . . . . . . . . . . . . . . . . . . . Approx. 34 hours
Long Play (LP). . . . . . . . . . . . . . . . . . . . . . . Approx. 68 hours
Extended Play (EP) . . . . . . . . . . . . . . . . . . Approx. 102 hours
Super Long Play (SLP) . . . . . . . . . . . . . . . Approx. 136 hours
Super Extended Play (SEP) . . . . . . . . . . . Approx. 170 hours
Manual Mode (MN) . . . . . . . . . . . . . . . Approx. 17­227 hours
DVD-R/DVD-RW
Fine (XP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 1 hour
Standard Play (SP) . . . . . . . . . . . . . . . . . . . . .Approx. 2 hours
Long Play (LP) . . . . . . . . . . . . . . . . . . . . . . . . Approx. 4 hours
Extended Play (EP) . . . . . . . . . . . . . . . . . . . . Approx. 6 hours
Super Long Play (SLP) . . . . . . . . . . . . . . . . . Approx. 8 hours
Super Extended Play (SEP) . . . . . . . . . . . . Approx. 10 hours
Manual Mode (MN) . . . . . . . . . . . . . . . . . Approx. 1­13 hours
Tuner
Receivable channels
Timer
Programs . . . . . . . . . . . . . . . . . . . . . . . 1 month/32 programs
Clock . . . . . . . . . . . . . . . Quartz lock (24-hour digital display)
Power off memory . . . . . Approx. 5 years (after manufacture)
Input/Output
VHF/UHF antenna input/output terminal . . . . . . VHF/UHF set
75
(IEC connector)
Video input . . . . . . . . . . . . . . . . . . . . Input 1,3 (rear), 2 (front)
Input level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75
)
Jacks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Video output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output 1,2
Output level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75
)
Jacks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
S-Video input . . . . . . . . . . . . . . . . . . Input 1, 3 (rear), 2 (front)
Y (luminance) - Input level . . . . . . . . . . . . . . . . 1 Vp-p (75
)
C (color) - Input level . . . . . . . . . . . . . . . . . 300 mVp-p (75
)
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 pin mini DIN
S-Video output . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output 1,2
Y (luminance) - Output level . . . . . . . . . . . . . . . 1 Vp-p (75
)
C (color) - Output level . . . . . . . . . . . . . . . . 300 mVp-p (75
)
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 pin mini DIN
Component video output
Output level . . . . . . . . . . . . . . . . . . . . . . . . Y: 1.0 Vp-p (75
)
PB, PR: 0.7 Vp-p (75
)
Jacks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jacks
Audio input . . . . . . . . . . . . . . . . Input 1, 3 (rear), 2 (front) L/R
Input level
During audio input . . . . . . . . . . . . . . . . . . . . . . . . . . . 2V rms
(Input impedance: more than 22 k
)
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RCA jacks
Audio output . . . . . . . . . . . . . . . . . . . . . . . . . . Output 1,2 L/R
During audio output . . . . . . . . . . . . . . . . . . . . . . . . . . 2V rms
(Output impedance: less than 1.5 k
)
Jacks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jacks
Control input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mini jack
DV input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 pin (front)
(i.LINK/IEEE 1394 standard)
USB. . . . . . . . . . . . . . . . . . . . . . Type A (front), Type B (rear)
Supplied accessories
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Dry cell batteries (AA/R6P). . . . . . . . . . . . . . . . . . . . . . . . . . 2
Audio / Video cable (red/white/yellow) . . . . . . . . . . . . . . . . . 1
RF antenna cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operating Instructions
Note: The specifications and design of this product are subject
to change without notice, due to improvement.
VHF (low)
VHF (high)
Hyper
UHF
VHF (low)
VHF (high)
Hyper
UHF
Channel
E2
- E4
X
- Z
E5
- E12
S1
- S20
M1
- M10
U1
- U10
S21
- S41
E21
- E69
Frequency
47
- 89 MHz
104
- 300 MHz
302
- 470 MHz
470
- 862 MHz
Channel
A
- C
X
- Z
D
- J
11, 13
S1
- S20
S21
- S41
E21
- E69
Frequency
44
- 89 MHz
104
- 300 MHz
302
- 470 MHz
470
- 862 MHz
SECAM B/G
PAL B/G
PAL I
Channel
2
- 13
14
- 69
C1
- C125
Frequency
55
- 218 MHz
471
- 808 MHz
72
- 806 MHz
NTSC-M/N
Channel
R1
- R5
R6
- R12
S1
- S20
S21
- S41
E21
- E69
Frequency
49
- 94 MHz
104
- 300 MHz
302
- 470 MHz
470
- 862 MHz
SECAM D/K
PAL D/K
STEREO
B/G - A2
I - NICAM
B/G - NICAM
D/K - NICAM
M/N - BTSC
VHF
UHF
CATV

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