PIONEER DVR-530H-S/WYXV5 Service Manual

PIONEER DVR-530H-S/WYXV5 Service Manual
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Service Manual for PIONEER DVR-530H-S/WYXV5, downloadable as a PDF file.

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ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

PULL-OPEN

REC

STANDBY/ON

HDD/DVD

ONE TOUCH COPY

OPEN/CLOSE

DVR-530H-S

RRV3149

DVD RECORDER

DVR-530H-S

DVR-530H-AV

DVR-630H-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Serial No.

Please confirm 3rd & 4th

alphabetical letters.

DVR-530H-S

WYXV

AC220-240V

&&DL######$$

DVR-530H-S

WVXV

AC220-240V

&&DL######$$

DVR-530H-AV

WYXV

AC220-240V

&&DL######$$

DVR-530H-AV

WVXV

AC220-240V

&&DL######$$

DVR-630H-S

WYXV

AC220-240V

&&DL######$$

DVR-630H-S

WVXV

AC220-240V

&&DL######$$

÷ When servicing this model, some service procedures may reset the customer settings

to the factory default settings. Make sure to explain this to the customer.

An HDD (Hard Disc Drive) is mounted in this product.

The HDD is a precision instrument very vulnerable to shock and electrostatic charges. Please read

"7.3 Cautions on Handling the HDD" in this manual and exercise sufficient caution when handling the

HDD itself, as well as the product with the HDD built in.

When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD,

or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.

Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.

The user must be made aware that all recorded data are deleted if the HDD is intialized.

For details, refer to "Important Check Points for Good Servicing" .

T-ZZV MAY 2005 printed in Japan

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

PULL-OPEN

REC

STANDBY/ON

HDD/DVD

ONE TOUCH COPY

OPEN/CLOSE

DVR-530H-S

RRV3149

DVD RECORDER

DVR-530H-S

DVR-530H-AV

DVR-630H-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Serial No.

Please confirm 3rd & 4th

alphabetical letters.

DVR-530H-S

WYXV

AC220-240V

&&DL######$$

DVR-530H-S

WVXV

AC220-240V

&&DL######$$

DVR-530H-AV

WYXV

AC220-240V

&&DL######$$

DVR-530H-AV

WVXV

AC220-240V

&&DL######$$

DVR-630H-S

WYXV

AC220-240V

&&DL######$$

DVR-630H-S

WVXV

AC220-240V

&&DL######$$

÷ When servicing this model, some service procedures may reset the customer settings

to the factory default settings. Make sure to explain this to the customer.

An HDD (Hard Disc Drive) is mounted in this product.

The HDD is a precision instrument very vulnerable to shock and electrostatic charges. Please read

"7.3 Cautions on Handling the HDD" in this manual and exercise sufficient caution when handling the

HDD itself, as well as the product with the HDD built in.

When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD,

or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.

Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.

The user must be made aware that all recorded data are deleted if the HDD is intialized.

For details, refer to "Important Check Points for Good Servicing" .

T-ZZV MAY 2005 printed in Japan

DVR-530H-S

SAFETY INFORMATION

LABEL CHECK

IMPORTANT

THIS PIONEER APPARATUS CONTAINS

LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS

SHOULD BE DONE BY A SPECIALLY

INSTRUCTED PERSON.

CLAMP signals for detecting the loading state are detected

by the drive CPUs, and the design prevents laser diode

oscillation when the CLAMP signal turns OFF.

In normal operation, if no disc is clamped, the laser diode

oscillation is disabled.

However, the interlock does not always operate in the test

mode.

2. When the cover is opened, close viewing of the objective

lens with the naked eye will cause exposure to a Class 3A

laser beam.

Additional Laser Caution

1. The ON/OFF(ON:low level,OFF:high level) status of the

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER: 100 mW

WAVELENGTH: 654 - 662 nm

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER: 5 mW

WAVELENGTH: 770 - 810 nm

LL-

STANDBY/ON

D/D

ONE

TOU

COP

OPE

N/C

LOS

DRW2247

DVR-530H-S

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by

following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as

radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure

connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper

cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be

installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

DVR-530H-S

CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2

1. SPECIFICATIONS ............................................................................................................................................ 5

2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 8

2.1 PACKING ................................................................................................................................................... 8

2.2 EXTERIOR SECTION.............................................................................................................................. 10

2.3 FRONT PANEL SECTION ....................................................................................................................... 12

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................14

3.1 BLOCK DIAGRAM ................................................................................................................................... 14

3.1.1 OVERALL BLOCK DIAGRAM............................................................................................................ 14

3.1.2 MAIN ASSY ....................................................................................................................................... 16

3.2 OVERALL WIRING DIAGRAM................................................................................................................. 18

3.3 TUNB ASSY ............................................................................................................................................. 20

3.4 JACB(1/2) and FLJB ASSYS ................................................................................................................... 22

3.5 JACB ASSY(2/2) ...................................................................................................................................... 24

3.6 DVJB ASSY.............................................................................................................................................. 26

3.7 ATAB ASSY .............................................................................................................................................. 27

3.8 PSWB and RSWB ASSYS....................................................................................................................... 28

3.9 MAIN ASSY(1/5) ...................................................................................................................................... 30

3.10 MAIN ASSY(2/5) .................................................................................................................................... 32

3.11 MAIN ASSY(3/5) .................................................................................................................................... 34

3.12 MAIN ASSY(4/5) .................................................................................................................................... 36

3.13 MAIN ASSY(5/5) .................................................................................................................................... 38

3.14 SCRB ASSY .......................................................................................................................................... 40

3.15 POWER SUPPLY UNIT.......................................................................................................................... 42

3.16 WAVE FORMS ....................................................................................................................................... 44

4. PCB CONNECTION DIAGRAM ..................................................................................................................... 48

4.1 TUNB ASSY ............................................................................................................................................. 49

4.2 JACB, FLJB, DVJB and ATAB ASSYS ..................................................................................................... 52

4.3 PSWB and RSWB ASSYS....................................................................................................................... 56

4.4 MAIN ASSY ............................................................................................................................................. 60

4.5 SCRB ASSY ............................................................................................................................................ 64

4.6 POWER SUPPLY UNIT............................................................................................................................ 66

5. PCB PARTS LIST ........................................................................................................................................... 68

6. ADJUSTMENT ............................................................................................................................................... 72

7. GENERAL INFORMATION ............................................................................................................................. 73

7.1 DIAGNOSIS ............................................................................................................................................. 73

7.1.1 MODEL TYPE SETTING ................................................................................................................... 75

7.1.2 CPRM ID NUMBER AND DATA SETTING......................................................................................... 76

7.1.3 FIRMWARE DOWNLOADING METHOD........................................................................................... 80

7.1.4 VIDEO ADJUSTMENT FOR SPECIFIC AREA .................................................................................. 83

7.1.5 SERVICE MODE................................................................................................................................ 87

7.1.6 DV SERVICE MODE ........................................................................................................................ 101

7.1.7 EPG SERVICE MODE (Except DVR-433H model).......................................................................... 104

7.1.8 AGING MODE.................................................................................................................................. 106

7.1.9 HDD CHECK MODE ........................................................................................................................ 108

7.1.10 SETUP SEQUENCE ...................................................................................................................... 114

7.1.11 DISASSEMBLY .............................................................................................................................. 115

7.2 IC ........................................................................................................................................................... 121

7.3 CAUTIONS ON HANDLING THE HDD .................................................................................................. 134

7.4 DISC/CONTENT FORMAT .................................................................................................................... 136

8. PANEL FACILITIES ...................................................................................................................................... 138

DVR-530H-S

1. SPECIFICATIONS

Specifications

General

System. . . . . . . . . . . . . . . . HDD, DVD-Video, DVD-R/RW,

Video-CD, Super VCD, CD,

CD-R/RW (WMA, MP3, JPEG, CD-DA)

Power requirements . . . . . . . . . . . . 220

- 240 V, 50/60 Hz

Power consumption

DVR-630H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 W

DVR-530H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 W

Power consumption in standby mode . . . . . . . . . . . 0.93 W

(Front panel display: off)

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 kg

Dimensions . . . . . . . . . . . . 420 (W) x 59 (H) x 273 (D) mm

Operating temperature . . . . . . . . . . . . . . . . +5

°C to +35°C

Operating humidity . . . . . . . . . . . . . . . . . . . . . . 5% to 85%

(no condensation)

TV system . . . . . . . . . . . . . . . . . . . . . . . . . . PAL/SECAM/

NTSC (external input only)

Recording

Recording format . . . . . . . . . . . . . . DVD Video Recording

DVD-VIDEO

Recordable discs

DVD-RW (DVD Re-recordable disc)

DVD-R (DVD Recordable disc)

Video recording format

Sampling frequency . . . . . . . . . . . . . . . . . . . . . . . 13.5MHz

Compression format . . . . . . . . . . . . . . . . . . . . . . . . .MPEG

Audio recording format

Sampling frequency. . . . . . . . . . . . . . . . . . . . . . . . . .48kHz

Compression format . . . . . . . .Dolby Digital or Linear PCM

(uncompressed)

Recording time

HDD (250GB)

XP+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Approx. 36 hours

Fine (XP) . . . . . . . . . . . . . . . . . . . . . . . . .Approx. 53 hours

Standard Play (SP) . . . . . . . . . . . . . . . . Approx. 106 hours

Long Play (LP). . . . . . . . . . . . . . . . . . . . Approx. 212 hours

Extended Play (EP) . . . . . . . . . . . . . . . .Approx. 319 hours

Super Long Play (SLP) . . . . . . . . . . . . . Approx. 425 hours

Super Extended Play (SEP) . . . . . . . . . Approx. 532 hours

Manual Mode (MN) . . . . . . . . . . . . Approx. 36

- 711 hours

HDD (160GB)

XP+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Approx. 23 hours

Fine (XP) . . . . . . . . . . . . . . . . . . . . . . . . .Approx. 34 hours

Standard Play (SP) . . . . . . . . . . . . . . . . Approx. 68 hours

Long Play (LP). . . . . . . . . . . . . . . . . . . .Approx. 136 hours

Extended Play (EP) . . . . . . . . . . . . . . . Approx. 204 hours

Super Long Play (SLP) . . . . . . . . . . . . .Approx. 272 hours

Super Extended Play (SEP) . . . . . . . . . Approx. 340 hours

Manual Mode (MN) . . . . . . . . . . . . Approx. 23

- 455 hours

DVD-R/DVD-RW

Fine (XP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 1 hour

Standard Play (SP) . . . . . . . . . . . . . . . . . . . Approx. 2 hours

Long Play (LP) . . . . . . . . . . . . . . . . . . . . . . . Approx. 4 hours

Extended Play (EP) . . . . . . . . . . . . . . . . . . . Approx. 6 hours

Super Long Play (SLP) . . . . . . . . . . . . . . . . Approx. 8 hours

Super Extended Play (SEP). . . . . . . . . . . . Approx. 10 hours

Manual Mode (MN) . . . . . . . . . . . . . . . Approx. 1

- 13 hours

Tuner

Receivable channels

Timer

Programs. . . . . . . . . . . . . . . . . . . . . . . 1 month/32 programs

Clock . . . . . . . . . . . . . . . Quartz lock (24-hour digital display)

Power off memory . . . . Approx. 5 years (after manufacture)

Input/Output

VHF/UHF antenna input/output terminal . . . . . VHF/UHF set

(IEC connector)

Video input . . . . . . . . . . . . . . . . . . . .Input 1,3 (rear), 2 (front)

Input level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75

)

Jacks . . . . . . . . . . . . . . . . . . . . . . AV connector 2 (Input 1),

RCA jack (Input 2, 3)

Video output . . . . . . . . . . . . . . . . . . . . . . . . . . . .AV1, Output

Output level . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Vp-p (75

)

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . .AV connector (AV1)

RCA jack (Output)

S-Video input . . . . . . . . . . . . . . . . . Input 1, 3 (rear), 2 (front)

Y (luminance) - Input level . . . . . . . . . . . . . . . .1 Vp-p (75

)

C (colour) - Input level . . . . . . . . . . . . . . .300 mVp-p (75

)

Jacks . . . . . . . . . . . . . . . . . . . . . . .AV connector 2 (Input 1),

4 pin mini DIN (Input 2, 3)

VHF (low)

VHF (high)

Hyper

UHF

VHF (low)

VHF (high)

Hyper

UHF

STEREO

B/G - A2

I - NICAM

L - NICAM

B/G - NICAM

D/K - NICAM

Channel

E2 - E4

X - Z

E5 - E12

S1 - S20

M1 - M10

U1 - U10

S21 - S41

E21 - E69

Frequency

47 - 89 MHz

104 - 300 MHz

302 - 470 MHz

470 - 862 MHz

Channel

A - C

X - Z

D - J

11, 13

S1 - S20

S21 - S41

E21 - E69

Frequency

44 - 89 MHz

104 - 300 MHz

302 - 470 MHz

470 - 862 MHz

SECAM B/G

PAL B/G

PAL I

Channel

FB, FC1,

F1 - F6

B - Q

S21 - S41

21 - 69

Frequency

49 - 65 MHz

104 - 300 MHz

300 - 470 MHz

470 - 862 MHz

Channel

R1 - R5

R6 - R12

S1 - S20

S21 - S41

E21 - E69

Frequency

49 - 94 MHz

104 - 300 MHz

302 - 470 MHz

470 - 862 MHz

SECAM L

SECAM D/K

PAL D/K

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