PIONEER DVR-541H-S Service Manual

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Service Manual for PIONEER DVR-541H-S, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
Serial No.
Model
Type
Power Requirement
Region No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-541H-S
RDRXV
AC 110 V to 127 V / 220 V to 240 V
4
&&DL######$$
RRV3461
DVD RECORDER
DVR-541H-S
T ­ ZZV JULY 2006 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s):
Remarks
Order No.
DVR-640H-S/KUCXV
RRV3376
Model
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ........ 2
2. GENERAL INFORMATION ................................... 6
2.1 MODEL TYPE SETTING ................................. 6
2.2 DV DEBUG MODE ........................................... 7
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 22
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
Serial No.
Model
Type
Power Requirement
Region No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-541H-S
RDRXV
AC 110 V to 127 V / 220 V to 240 V
4
&&DL######$$
RRV3461
DVD RECORDER
DVR-541H-S
T ­ ZZV JULY 2006 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s):
Remarks
Order No.
DVR-640H-S/KUCXV
RRV3376
Model
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ........ 2
2. GENERAL INFORMATION ................................... 6
2.1 MODEL TYPE SETTING ................................. 6
2.2 DV DEBUG MODE ........................................... 7
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 22
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2
1
23
4
12
3
4
C
D
F
A
B
E
DVR-541H-S
PCB ASSEMBLIES
NSP
1..TUJB ASSY
VWM2362
VWM2368
NSP
2..TUJB AI
VWV2168
VWV2168
P11- 1
3..TUJB ASSY (for Service)
VXX3146
VXX3150
P11- 3
1..MAIN ASSY (for Service)
VXX3159
VXX3161
P11- 6
>
1.. POWER SUPPLY UNIT
VWR1401
VWR1400
No service part
1..DVJB ASSY
Not used
VWV2160
No.1
PACKING SECTION
P9- 1
>
Power Cord
ADG7021
ADG7003
>
Power Cord
Not used
XDG3009
P9- 4
Remote Control Unit
VXX3095
VXX2964
P9- 5
Battery Cover
VZN1004
AZA7424
P9- 6
Top Cover
VZN1012
Not used
P9- 8
NSP
Warranty Card
ARY7045
Not used
P9- 9
Operating Instructions (English)
VRB1412
VRB1417
P9-10
Operating Instructions (French)
VRC1318
Not used
Operating Instructions (Spanish)
Not used
VRC1328
Operating Instructions (Portuguese)
Not used
VRC1365
P9-11
Quick Start Guide
VRG1014
Not used
P9-12
Quick Start Guide
VRL1012
Not used
P9-18
Packing Case
VHG2726
VHG2750
EXTERIOR SECTION
P11- 7
HDD 80G ST3802110
VXF1108
Not used
P11- 7
HDD 160G ST3160212
Not used
VXF1110
Flexible Cable(24P)
Not used
VDA2111
No.2
DV Angle
Not used
VNE2426
No.3
Screw
Not used
VBA1088
No.4
P11-22
Rear Panel
VNA2870
VNA2927
P11-32
Rubber Spacer
VEB1389
VEB1380
FRONT PANEL SECTION
P13-12
Front Panel
VNK5966
VNK6052
P13-14
FL Lens PTD
VXA2740
VXA2808
P13-15
Door PTD
VXA2776
VXA2807
1. CONTRAST OF MISCELLANEOUS PARTS
jp
f
y
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
·When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560
56
× 101
561 ........................................................ RD1/4PU 5 6 1 J
47k
47
× 103
473 ........................................................ RD1/4PU 4 7 3 J
0.5
R50 ..................................................................................... RN2H R 5 0 K
1
1R0 ..................................................................................... RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
562
× 101
5621 ...................................................... RN1/4PC 5 6 2 1 F
CONTRAST TABLE
DVR-541H-S/RDRXV and DVR-540H-S/KUCXV are constructed the same except for the following :
Ref.
No.
Remarks
DVR-540H-S/KUCXV DVR-541H-S/RDRXV
Part No.
Mark
Symbol and Description
Notes : · For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES","PCB PARTS LIST", "3. SCHEMATIC DIAGRAM"
and "4. PCB CONNECTION DIAGRAM"..
· The numbers in the remarks column correspond to the numbers on "EXTERIOR SECTION".
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3
1
23
4
1
2
3
4
C
D
F
A
B
E
DVR-541H-S
I F
Chassis
2
MAIN
CN3802
A
A
A : BBZ30P060FTC
B : BSZ30P040FTC
B
1
3
4
EXTERIOR SECTION
TUJB ASSY
F
A
VXX3150 and VXX3146 are constructed the same except for the following :
CONTRAST OF PCB ASSEMBLIES
R170
RD1/4PU393J
Not used
R172
RD1/4PU682J
RD1/4PU333J
R173
RD1/4PU393J
RD1/4PU333J
R174
RD1/4PU682J
RD1/4PU473J
Mark
Symbol and Description
Part No.
VXX3146
VXX3150
Remarks
background image
4
1
23
4
12
3
4
C
D
F
A
B
E
DVR-541H-S
PCB PARTS LIST
Mark No.
Description
Part No.
MAIN ASSY
SEMICONDUCTORS
IC3101
AK5359ET
IC501
BD7997FS
> IC2401, IC2402
CEK1285
IC1201, IC1221
K4H511638C-UCB3
IC2202
MM1501XN
IC2201
MM1503XN
IC1301
NJM12904V
IC3802
PCA9557PW
IC3201
PCM1742KE
IC3707
PST3813U
> IC4512
S-1170B25UC-OTK
> IC4507, IC4511
S-1170B33UC-OTS
> IC4504
S-1170B50UC-OUJ
IC3103
TC74VHC157FT
IC3102
TC7SZ126FU
IC3701
TC7WH34FU
IC101
UPC3345GC-YEB-A
IC3202
UPC4570G2-A
IC1001
UPD61272F1-107KA3A
IC1102
VYW2366
Q1801, Q1811, Q2205, Q2206
2SA1576A
Q2501-Q2505
2SA1576A
Q3501, Q4561
2SC4081
Q101
RT1N141U
D3201
DAN202U
D3711, D3712
RB501V-40
D101
SML-310YT
COILS AND FILTERS
L1010, L106, L107, L112
CHIP COIL
BTH1103
L1001, L1003, L1004, L1006-L1008
DTL1106
L1201, L3102,
EMI FILTER
DTL1106
L1811
LCYA150J2520
L1801
LCYA390J2520
CAPACITORS
C1081
CCSSCH100D50
C158-C162, C1813
CCSSCH101J50
C3207, C3211
CCSSCH121J50
C1902, C1911
CCSSCH150J50
C1812
CCSSCH151J50
C1901, C1912
CCSSCH180J50
C1803
CCSSCH221J50
C169, C171, C509
CCSSCH390J50
C3501, C3808-C3810
CCSSCH470J50
C1084-C1087
CCSSCH5R0C50
C510
CCSSCH620J50
C264
CCSSCH680J50
C3212
CEAT102M6R3
C1708, C4507
CEVW100M16
C2506, C3106, C3214, C3216, C4542
CEVW101M16
C4563, C5624
CEVW101M16
C1001, C1003, C1005, C1014, C1020
CEVW221M4
C1071, C1074, C1235, C5701
CEVW221M4
C511
CKSQYB105K16
C105, C1073, C1076, C121-C123
CKSQYB475K6R3
C125, C133, C135, C152, C153
CKSQYB475K6R3
F
E
C155, C165, C168, C178, C181
CKSQYB475K6R3
C184, C4508, C4525, C4526
CKSQYB475K6R3
C4548, C4549, C4552, C5725
CKSQYB475K6R3
C157, C2221, C2222, C4551
CKSRYB105K10
C109, C111
CKSRYB334K10
C101, C102, C136
CKSRYB474K10
C1009, C1015, C1018, C1021, C1024
CKSRYF105Z10
C1044, C1047, C1052, C1055
CKSRYF105Z10
C1061, C1062, C1065, C1070, C1113
CKSRYF105Z10
C1202, C1204, C1208, C1221, C1223
CKSRYF105Z10
C1227, C1421, C1801, C1811
CKSRYF105Z10
C2208, C2209, C2501, C296
CKSRYF105Z10
C3102, C3103, C3107, C3511, C3703
CKSRYF105Z10
C3738, C3801-C3805, C5621, C5702
CKSRYF105Z10
C1010, C1016, C1019, C1022, C1025
CKSSYB102K50
C1046, C1049, C1054, C1057, C1059
CKSSYB102K50
C1064, C1067, C1068, C1207
CKSSYB102K50
C1209, C1210, C1226, C1228, C1229
CKSSYB102K50
C151, C189, C261, C4527, C4550
CKSSYB102K50
C119, C1205, C1206, C1224, C1225
CKSSYB103K16
C129, C130, C142, C164, C1709
CKSSYB103K16
C187, C188, C221, C2223, C2224
CKSSYB103K16
C3701, C4509
CKSSYB103K16
C1026, C1029, C103, C1034, C1037
CKSSYB104K10
C104, C1040, C1043, C112, C117
CKSSYB104K10
C124, C126-C128, C132
CKSSYB104K10
C143, C144, C150, C156, C163
CKSSYB104K10
C167, C172, C175, C2301, C2302
CKSSYB104K10
C260, C3806, C3815, C3816
CKSSYB104K10
C504, C505
CKSSYB104K10
C137
CKSSYB182K50
C145, C146
CKSSYB222K50
C224, C230, C231
CKSSYB223K16
C108, C110, C139, C141, C1802
CKSSYB331K50
C3204
CKSSYB331K50
C114
CKSSYB332K50
C116
CKSSYB333K10
C232, C233
CKSSYB471K50
C148, C220, C223
CKSSYB472K25
C147, C1804, C1814, C532
CKSSYB473K10
C297, C3208, C3210
CKSSYB681K50
C138
CKSSYB682K25
C154, C236
CKSSYB683K10
C115
CKSSYB822K16
C1002, C1004, C1007, C1045, C1048
CKSSYF104Z16
C1050, C1051, C1053, C1056, C1058
CKSSYF104Z16
C1060, C1063, C1066, C1069, C1082
CKSSYF104Z16
C1105, C1203, C1211-C1214, C1222
CKSSYF104Z16
C1230, C1302, C1303, C1312, C1313
CKSSYF104Z16
C1701-C1707, C2401-C2406, C3101
CKSSYF104Z16
C3108, C3201-C3203, C3206, C3209
CKSSYF104Z16
C4561, C4562, C4565, C501, C503
CKSSYF104Z16
C113 (2.2/10)
DCG1040
C502 (10/16)
DCH1165
C1008, C1017, C107, C1075, C118
DCH1201
C2210, C2217, C5727-C5729 (10/10)
DCH1201
C1215 (150/4)
VCH1246
RESISTORS
R501 (0.47/1/4W)
DCN1160
Mark No.
Description
Part No.
background image
5
1
23
4
1
2
3
4
C
D
F
A
B
E
DVR-541H-S
R502 (0.68/1/4W)
DCN1162
R3854
RAB4CQ0R0J
R1411, R240, R3005, R3102, R3707
RAB4CQ103J
R3801-R3806
RAB4CQ223J
R1245, R1246, R1255, R1256
RAB4CQ330J
R1265, R1266, R1273, R1274
RAB4CQ330J
R3810-R3813, R3824
RAB4CQ330J
R254
RAB4CQ473J
R1241, R1242, R1248, R1249
RAB4CQ560J
R1261, R1262, R1268, R1269
RAB4CQ560J
R1281-R1283, R1287
RAB4CQ560J
R3208, R3223
RN1/16SC56R0D
R3207, R3226
RN1/16SE1502D
R3209, R3224
RN1/16SE8201D
R1001, R1002, R133, R2401
RS1/10S0R0J
R4513, R4514, R4517, R4520-R4524
RS1/10S0R0J
R4527, R4591-R4593, R5702
RS1/10S0R0J
R1302, R1303, R1312, R1313
RS1/16S1001F
R5714
RS1/16S1501F
R2502, R2505, R2508, R2511, R2514
RS1/16S2000F
R1301
RS1/16S4700F
R1052
RS1/16S6200F
R3505
RS1/16S75R0F
R1054
RS1/16S9100F
R181
RS1/16SS4701F
R510, R511
RS1/4SA2R0J
R115, R1003-R1008, R1314, R2506
RS1/16S###J
R3837, R3850
RS1/16S###J
Other Resistors
RS1/16SS###J
OTHERS
CN502
4P CONNECTOR
DKN1288
CN501
D-SOCKET(14P)
DKN1312
CN601
5P CONNECTOR
DKN1402
CN101
CONNECTOR
DKN1404
X201 (16.93MHz) OSC
DSS1152
CN1402
07P CONNECTOR
RKN1048
CN2401
KR CONNECTOR
S13B-PH-K
CN2301
35P CONNECTOR
VKN1439
CN401
CONNECTOR
VKN202
CN1401
CONNECTOR
VKN2030
CN3802
CONNECTOR
VKN2045
CN3801
CONNECTOR
VKN2050
X1002 (27MHz) CRYSTAL
VSS1191
X1001 (24.576MHz) CRYSTAL
VSS1192
DVJB ASSY
SEMICONDUCTORS
IC101
ADV7172KSTZ
IC103
HY57V161610ETP-8
IC105, IC107
NJU7013F
> IC106
S-1170B25UC-OTK
IC104
TC7WHU04FU
IC108
UPD72852AGB-8EU-A
IC102
UPD72893BF1-FN3
Q101-Q104
2SA1576A
D101
HVC359
D102
HVC362
COILS AND FILTERS
F101
CHIP COIL
DTF1069
Mark No.
Description
Part No.
Mark No.
Description
Part No.
L106, L107
EMI FILTER
DTL1106
L101, L102
LCYA100J2520
L109, L111
LCYA150J2520
L108, L110
LCYA180J2520
L104, L105
COIL
VTH1043
CAPACITORS
C200, C218
CCSRCH100D50
C258
CCSRCH271J50
C211, C213
CCSRCH330J50
C212
CCSRCH5R0C50
C254, C255
CCSRCH8R0D50
C107, C112
CCSSCH330J50
C161-C163
CCSSCH470J50
C103, C108
CCSSCH680J50
C104, C109
CCSSCH7R0D50
C106, C111
CCSSCH820J50
C105, C110
CCSSCJ3R0C50
C144, C220, C223
CEVW221M4
C101, C102, C122, C126, C140
CKSQYF106Z10
C142, C147, C204, C207, C214
CKSQYF106Z10
C230, C233, C248, C252
CKSQYF106Z10
C222
CKSQYF475Z10
C201, C205
CKSRYB104K16
C203, C210, C245, C249, C250
CKSRYF104Z25
C124, C127-C135, C141, C143
CKSRYF105Z10
C146, C148-C160, C206, C215
CKSRYF105Z10
C231, C240, C241, C243, C244
CKSRYF105Z10
C246, C247, C251, C253
CKSRYF105Z10
C256, C257
CKSRYF105Z10
C216
CKSRYF473Z25
C145, C235
CKSSYB103K16
C113-C117, C123, C125, C136
CKSSYF104Z16
C232, C234, C237, C242
CKSSYF104Z16
C259-C261
CKSSYF104Z16
RESISTORS
R144-R149, R155-R158
RAB4CQ103J
R169-R172, R185-R188
RAB4CQ103J
R150, R151
RAB4CQ470J
R248
RN1/16SE9101D
R141, R197, R198, R211, R215
RS1/10S0R0J
R105, R111
RS1/16S1500F
R268
RS1/16S5101F
R264-R267
RS1/16S56R0D
R135
RS1/16S6800F
Other Resistors
RS1/16S###J
OTHERS
JA101
1394-TERMINAL
VKN2028
CN101
CONNECTOR
VKN2045
X102 ( 24.576MHz) CRYSTAL
VSS1184
X101 (27.000MHz) VCXO
VSS1195
F
I

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