PIONEER KEH-P4015J/XM/ES Service Manual

Cover page of PIONEER KEH-P4015J/XM/ES Service Manual

Service Manual for PIONEER KEH-P4015J/XM/ES, downloadable as a PDF file.

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PIONEER CORPORATION
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC.
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
K-ZZD. OCT. 2000 Printed in Japan
ORDER NO.
CRT2583
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER
KEH-P5015
X1M/ES
Service
Manual
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST .......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....9
4. PCB CONNECTION DIAGRAM ................................22
5. ELECTRICAL PARTS LIST ........................................30
6. ADJUSTMENT..........................................................33
7. GENERAL INFORMATION .......................................34
7.1 DIAGNOSIS ........................................................34
7.1.1 DISASSEMBLY .........................................34
7.1.2 CONNECTOR FUNCTION DESCRIPTION35
7.2 PARTS .................................................................36
7.2.1 IC................................................................36
7.2.2 DISPLAY ....................................................41
7.3 OPERATIONAL FLOW CHART ...........................42
8. OPERATIONS AND SPECIFICATIONS.....................43
KEH-P5015/X1M/ES
- This service manual should be used together with the following manual(s):
Model No.
Order No.
Mech. Module Remarks
CX-1011
CRT2406
3L
Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
KEH-P4015 X1M/ES
KEH-P4010 X1M/UC
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PIONEER CORPORATION
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC.
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
K-ZZD. OCT. 2000 Printed in Japan
ORDER NO.
CRT2583
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER
KEH-P5015
X1M/ES
Service
Manual
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST .......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....9
4. PCB CONNECTION DIAGRAM ................................22
5. ELECTRICAL PARTS LIST ........................................30
6. ADJUSTMENT..........................................................33
7. GENERAL INFORMATION .......................................34
7.1 DIAGNOSIS ........................................................34
7.1.1 DISASSEMBLY .........................................34
7.1.2 CONNECTOR FUNCTION DESCRIPTION35
7.2 PARTS .................................................................36
7.2.1 IC................................................................36
7.2.2 DISPLAY ....................................................41
7.3 OPERATIONAL FLOW CHART ...........................42
8. OPERATIONS AND SPECIFICATIONS.....................43
KEH-P5015/X1M/ES
- This service manual should be used together with the following manual(s):
Model No.
Order No.
Mech. Module Remarks
CX-1011
CRT2406
3L
Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
KEH-P4015 X1M/ES
KEH-P4010 X1M/UC
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2
KEH-P5015,P4015,P4010
1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
4
7
11
3
10
9
8
6
5
16
2
17
12
15
14
13
1
18
19
20
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3
KEH-P5015,P4015,P4010
NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to
mark on the product are used for disassembly.
- Owner's Manual, Installation Manual
Model
Part No.
Language
KEH-P5015/X1M/ES
CRD3289
English, Spanish, Portuguese(B)
KEH-P4015/X1M/ES
CRD3290
Chinese, Arabic
CRD3295
English, Spanish, Portuguese(B),
Chinese, Arabic
KEH-P4010/X1M/UC
CRD3288
English, French, Spanish
CRD3294
English, French, Spanish
- PACKING SECTION PARTS LIST
Part No.
Mark No. Symbol and Description KEH-P5015/X1M/ES
KEH-P4015/X1M/ES
KEH-P4010/X1M/UC
1-1 Owner's Manual
CRD3289
CRD3289
CRD3288
1-2 Owner's Manual
CRD3290
CRD3290
Not used
1-3 Installation Manual
CRD3295
CRD3295
CRD3294
*
1-4 Card
Not used
Not used
ARY1048
*
1-5 Caution Card
CRP1238
CRP1238
CRP1238
2 Cord Assy
CDE6222
CDE6222
CDE6222
3 Spring
CBH1650
CBH1650
CBH1650
4 Screw Assy
CEA2351
CEA2351
CEA2780
5 Screw
CBA1304
CBA1304
CBA1284
*
6 Polyethylene Bag
CEG-127
CEG-127
CNM4338
7 Screw
CRZ50P090FMC
CRZ50P090FMC
CRZ50P090FMC
8 Screw
TRZ50P080FMC
TRZ50P080FMC
TRZ50P080FMC
*
9 Polyethylene Bag
CEG-158
CEG-158
CEG-158
10 Handle
CNC5395
CNC5395
CNC5395
11 Bush
CNV3930
CNV3930
CNV3930
12 Polyethylene Bag
CEG-162
CEG-162
CEG1173
13 Carton
CHG4178
CHG4182
CHG4186
14 Contain Box
CHL4178
CHL4182
CHL4186
15 Protector
CHP2346
CHP2346
CHP2346
16 Protector
CHP2347
CHP2347
CHP2347
17 Case Assy
CXB3520
CXB3520
CXB3520
18 Screw(M2x4)
Not used
Not used
CBA1488
19 Remote Control Unit
CXB7194
Not used
Not used
20 Battery
CEX1065
Not used
Not used
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4
KEH-P5015,P4015,P4010
2.2 EXTERIOR
A
B
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5
KEH-P5015,P4015,P4010
1 Screw
BSZ26P050FMC
2 Screw
BSZ30P050FMC
3 Screw
BSZ30P200FMC
4 Cord Assy
CDE6222
5 Fuse(10A)
CEK1136
6 Case
CNB2350
7 Holder
CNC5704
8 Cushion
CNM5210
9 Insulator
CNM7083
10 Tuner Amp Unit
See Contrast table(2)
11 Screw
BPZ26P080FMC
12 Screw
BSZ26P080FMC
13 Screw
BSZ26P160FMC
14 ·····
15 FM/AM Tuner Unit
CWE1563
16 Holder
CNC8815
17 Pin Jack(CN301)
CKB1035
18 Terminal(CN403)
CKF1059
19 Plug(CN952)
CKM1270
20 Connector(CN751)
CKS3408
21 Connector(CN602)
CKS3568
22 Connector(CN601)
CKS3581
23 Antenna Jack(CN401)
CKX1056
24 Panel
CNB2343
25 Holder
CNC6845
26 Holder
CNC7996
27 Heat Sink
CNR1505
28 Detach Grille Assy
See Contrast table(2)
29 Screw
BPZ20P100FZK
30 Button(DETACH)
CAC5789
31 Button(1­6)
CAC6822
32 Button(A,B)
CAC6823
33 Button(EJECT, BSM)
CAC6824
34 Button(CROSS)
CAC6825
35 Button(+,-)
CAC6821
36 Button(SOURCE)
CAC6851
37 Spring
CBH2210
38 Cover
CNS6171
39 Keyboard Unit
See Contrast table(2)
40 LCD(LCD1902)
See Contrast table(2)
41 Connector(CN1901)
CKS3580
42 Holder
CNC9091
43 Spacer
See Contrast table(2)
44 Sheet
CNM7059
45 Rubber
CNV6480
46 Lighting Conductor
CNV6495
47 Lighting Conductor
CNV6496
48 Connector
CNV6497
49 Grille Unit
See Contrast table(2)
50 Chassis Unit
CXB6660
51 Holder Unit
CXB6681
52 Button
CAC4836
53 Spring
CBH1834
54 Spring
CBH1835
55 Spring
CBH2182
56 Bracket
CNC6135
57 Bracket
CNC6791
58 Arm
CNV4692
59 Arm
CNV4693
60 Arm
CNV4728
61 Panel Unit
CXB4927
62 Door
CAT2109
63 Spring
CBH1838
64 Screw
IMS20P030FZK
65 Cassette Mechanism Module EXK4150
66 Screw
ISS26P055FUC
67 IC(IC301)
TA8277H
68 Transistor(Q951)
2SD2396
69 IC(IC1902)
See Contrast table(2)
70 ·····
71 Remote Control Unit
See Contrast table(2)
72 Cover
See Contrast table(2)
73 Panel
CNS6344
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description
Part No.
Mark No. Description
Part No.

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