PIONEER MEP-7000/WAXJ5 Service Manual

PIONEER MEP-7000/WAXJ5 Service Manual
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Service Manual for PIONEER MEP-7000/WAXJ5, downloadable as a PDF file.

We also have owner's manual to this model.

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Sample pages

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2008

2008 Printed in Japan

EJECT

POWER

STOP

REAR

DISC

USB

DISC

EJECT

MEP-7000

MULTI ENTERTAINMENT PLAYER

TRACK SEARCH

CUE/LOOP

EJECT

TIME

A.CUE

IN/CUE

HOT LOOP

LOOP

RELOOP/EXIT

PITCH BEND

BROWSE

MIX

EFFECT

UTILITY

MASTER

TEMPO

6/10/16WIDE

OUT/ADJUST

FWD

TEMPO

REV

MEMORY

CALL

QUE

SCR

ATC

TRACK SEARCH

CUE/LOOP

EJECT

TIME

A.CUE

IN/CUE

HOT LOOP

LOOP

RELOOP/EXIT

PITCH BEND

MASTER

TEMPO

6/10/16WIDE

OUT/ADJUST

FWD

TEMPO

REV

MEMORY

CALL

QUE

SCR

LOAD

MEP-7000

LOAD

MULTI ENTERTAINMENT PLAYER

CONTROL UNIT

DRIVE UNIT

MEP-7000

RRV3719

MULTI ENTERTAINMENT PLAYER

MEP-7000

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

: This product comprises a control unit (CU-V170) and a drive unit. Note that

a user should bring in both units for servicing.

Model

Type

Power Requirement

Remarks.

MEP-7000

KUCXJ

AC 120 V

MEP-7000

WYXJ5

AC 220 V to 240 V

MEP-7000

TLFXJ

AC 110 V to 240 V

MEP-7000

WAXJ5

AC 220 V to 240 V

For details, refer to "Important Check Points for good servicing".

T-ZZR JULY

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2008

2008 Printed in Japan

EJECT

POWER

STOP

REAR

DISC

USB

DISC

EJECT

MEP-7000

MULTI ENTERTAINMENT PLAYER

TRACK SEARCH

CUE/LOOP

EJECT

TIME

A.CUE

IN/CUE

HOT LOOP

LOOP

RELOOP/EXIT

PITCH BEND

BROWSE

MIX

EFFECT

UTILITY

MASTER

TEMPO

6/10/16WIDE

OUT/ADJUST

FWD

TEMPO

REV

MEMORY

CALL

QUE

SCR

ATC

TRACK SEARCH

CUE/LOOP

EJECT

TIME

A.CUE

IN/CUE

HOT LOOP

LOOP

RELOOP/EXIT

PITCH BEND

MASTER

TEMPO

6/10/16WIDE

OUT/ADJUST

FWD

TEMPO

REV

MEMORY

CALL

QUE

SCR

LOAD

MEP-7000

LOAD

MULTI ENTERTAINMENT PLAYER

CONTROL UNIT

DRIVE UNIT

MEP-7000

RRV3719

MULTI ENTERTAINMENT PLAYER

MEP-7000

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

: This product comprises a control unit (CU-V170) and a drive unit. Note that

a user should bring in both units for servicing.

Model

Type

Power Requirement

Remarks.

MEP-7000

KUCXJ

AC 120 V

MEP-7000

WYXJ5

AC 220 V to 240 V

MEP-7000

TLFXJ

AC 110 V to 240 V

MEP-7000

WAXJ5

AC 220 V to 240 V

For details, refer to "Important Check Points for good servicing".

T-ZZR JULY

MEP-7000

SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely,

you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains certain electrical parts contain chemicals which are known to the State of California to cause cancer,

birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse) and/or

(slow operating fuse) on PCB indicate that replacement parts must

be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que les pièces

de remplacement doivent avoir la même désignation.

ANY MEASUREMENTS NOT WITHIN THE

LIMITS OUTLINED ABOVE ARE INDICATIVE

OF A POTENTIAL SHOCK HAZARD AND

MUST BE CORRECTED BEFORE RETURN-

ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance

have special safety related characteristics. These are

often not evident from visual inspection nor the

protection afforded by them necessarily can be obtained

by using replacement components rated for voltage,

wattage, etc. Replacement par ts which have these

special safety character istics are identified in this

Service Manual.

Electr ical components having such features are

identified by marking with a

on the schematics and

on the parts list in this Service Manual.

The use of a substitute replacement component which

does not have the same safety characteristics as the

PIONEER recommended replacement one, shown in the

parts list in this Service Manual, may create shock, fire,

or other hazards.

Product Safety is continuously under review and new

instructions are issued from time to time. For the latest

infor mation, alw ays consult the current PIO N EER

Service Manual. A subscription to, or

additional copies

of, PIO N EER Ser vice Manual may be obtained at a

nominal charge from PIONEER.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be perfor med for the

contin ued protection of the customer and ser vice

technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known ear th ground

(water pipe, conduit, etc.) by connecting a leakage

current tester such as Simpson Model 229-2 or

equivalent between the ear th ground and all exposed

metal par ts of the appliance (input/output ter minals,

screwheads, metal overlays, control shaft, etc.). Plug

the AC line cord of the appliance directly into a 120V

AC 60 Hz outlet and turn the AC power switch on. Any

current measured must not exceed 0.5 mA.

Device

under

test

Leakage

current

tester

Earth

ground

Reading should

not be above

0.5 mA

Also test with

plug reversed

(Using AC adapter

plug as required)

Test all

exposed metal

surfaces

AC Leakage Test

MEP-7000

IMPORTANT

THIS PIO N EER APPARATUS CO N TA I N S

LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS

SHOULD BE DO N E BY A SPECIALLY

INSTRUCTED PERSON.

Additional Laser Caution

For TLFXJ

For WYXJ5 and KUCXJ

For WAXJ5

For TLFXJ

(VRW2257)

(DRW1975)

(VRW2159)

For WAXJ5

(DRW2372)

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD :

MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 780 nm

: See page 160, 161, 164, 165.

1. Laser Interlock Mechanism

The position of the switch (S4400,S4500) for detecting loading

completion is detected by the system microprocessor, and the

design prevents laser diode oscillation when the switch is not

in LPS1 terminal side (when the mechanism is not clamped

and LPS1 signal is high level.)

Thus, the interlock will no longer function if the switch is

deliberately set to LPS1 terminal side. (if LPS1 signal is low

level ).

In the SERVICE MODE

the interlock mechanism will not

function.

Laser diode oscillation will continue, if pin 3 (pin 5) of

AN22022A (IC102, IC902) on the SRV1,SRV2 Assy is

connected to GND, or else the terminals of Q102

(Q103), Q902(Q903) are shorted to each other (fault

condition).

2. When the cover is opened, close viewing of the objective lens

with the naked eye will cause exposure to a Class 1 laser

beam.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

CLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

For WYXJ5 and KUCXJ

Rear Panel

LABEL CHECK

Printed on the Rear Panel

Printed on the Rear panel

For KUCXJ type Only

EJEC

WER

REA

EJEC

MEP-700

LTI

ENTE

RTAINMENT

AYE

This product contains mercury. Disposal of this material may be regulated due to environmental

considerations. For disposal or recycling information, please contact your local authorities or the

Electronics Industries Alliance: www.eiae.org.

The backlighting lamp of LCD in this equipment contains mercury. Disposal of this material may

be regulated due to environmental considerations according to Local, State or Federal Laws.

For disposal or recycling information, please contact your local authorities or the Electronics

Industries Alliance: www.eiae.org

MEP-7000

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by

following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as

radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc.on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure

connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper

cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be

installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

MEP-7000

CONTENTS

SAFETY INFORMATION.......................................................................................................................................................... 2

1. SERVICE PRECAUTIONS .................................................................................................................................................... 7

1.1 NOTES ON SOLDERING ............................................................................................................................................... 7

1.2 BACKUP AND RESTORING OF USER DATA................................................................................................................ 7

1.3 NOTE ON ENTRAPMENT OF DIRT IN THE DISPLAY PANEL ..................................................................................... 8

1.4 REPAIR OF THE SJACK ASSY...................................................................................................................................... 8

1.5 CABLE DRESSING OF THE DRIVE UNIT..................................................................................................................... 9

1.6 REASSEMBLING OF THE CONTROL UNIT ............................................................................................................... 14

2. SPECIFICATIONS............................................................................................................................................................... 18

2.1 ACCESSORIES ............................................................................................................................................................ 18

2.2 SPECIFICATIONS ........................................................................................................................................................ 19

2.3 REGARDING PLAYABLE DISCE AND FILES.............................................................................................................. 21

2.4 PANEL FACILITIES....................................................................................................................................................... 25

3. BASIC ITEMS FOR SERVICE ............................................................................................................................................ 29

3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 29

3.2 PCB LOCATIONS ......................................................................................................................................................... 30

3.3 JIGS LIST ..................................................................................................................................................................... 32

4. BLOCK DIAGRAM .............................................................................................................................................................. 34

4.1 OVERALL WIRING (CONTROL UNIT)......................................................................................................................... 34

4.2 OVERALL WIRING (DRIVE UNIT) ............................................................................................................................... 36

4.3 BLOCK DIAGRAM ........................................................................................................................................................ 38

5. DIAGNOSIS ........................................................................................................................................................................ 48

5.1 POWER ON SEQUENCE............................................................................................................................................. 48

5.2 CONFIRMATION OF COMMUNICATION WITH THE PC VIA USB ............................................................................. 55

5.3 TROUBLE SHOOTING................................................................................................................................................. 56

5.4 DEFECT JUDGMENT OF THE PICKUP ASSY ........................................................................................................... 85

6. SERVICE MODE ................................................................................................................................................................. 86

6.1 TABLE OF CONTENTS ................................................................................................................................................ 86

6.2 SERVICE MODE FOR THE DRIVE UNIT .................................................................................................................... 87

6.3 SERVICE MODE FOR THE CONTROL UNIT.............................................................................................................. 97

6.4 ERROR CODE LIST ................................................................................................................................................... 103

6.5 STATUS LEDS ............................................................................................................................................................ 104

7. DISASSEMBLY ................................................................................................................................................................. 108

7.1 DRIVE UNIT ............................................................................................................................................................... 108

7.2 CONTROL UNIT ......................................................................................................................................................... 113

8. EACH SETTING AND ADJUSTMENT .............................................................................................................................. 115

8.1 CONFIRMATION MODE AND ADJUSTMENT METHOD FOR LOAD ON THE JOG DIAL ....................................... 115

8.2 RESET OF DVD/CD DRIVE DATA.............................................................................................................................. 116

8.3 UPDATING/RECOVERY OF FIRMWARE................................................................................................................... 117

8.4 MANUAL INPUT OF DVD/CD DRIVE DATA ............................................................................................................... 132

9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................. 134

9.1 PACKING SECTION ................................................................................................................................................... 134

: DRIVE UNIT

9.2 EXTERIOR SECTION ................................................................................................................................................ 136

9.3 FRONT PANEL SECTION .......................................................................................................................................... 138

9.4 SLOT-IN MECHA SECTION ....................................................................................................................................... 140

: CONTROL UNIT

9.5 EXTERIOR SECTION ................................................................................................................................................ 142

9.6 CONTROL PANEL SECTION ..................................................................................................................................... 144

10. SCHEMATIC DIAGRAM .................................................................................................................................................. 146

: DRIVE UNIT

10.1 SMAIN ASSY (1/5) ................................................................................................................................................... 146

10.2 SMAIN ASSY (2/5) ................................................................................................................................................... 148

10.3 SMAIN ASSY (3/5) ................................................................................................................................................... 150

10.4 SMAIN ASSY (4/5) ................................................................................................................................................... 152

10.5 SMAIN ASSY (5/5) ................................................................................................................................................... 154

10.6 EJTB ASSY .............................................................................................................................................................. 156

10.7 FSWB ASSY ............................................................................................................................................................. 157

10.8 SJACK ASSY............................................................................................................................................................ 158

10.9 SRV1 ASSY .............................................................................................................................................................. 160

10.10 SLMB1 ASSY ......................................................................................................................................................... 162

10.11 USBB ASSY ........................................................................................................................................................... 163

10.12 SRV2 ASSY ............................................................................................................................................................ 164

10.13 SLMB2 ASSY ......................................................................................................................................................... 166

10.14 ACIN ASSY............................................................................................................................................................. 167