PIONEER M-IS22V/DBDXJ Service Manual

Cover page of PIONEER M-IS22V/DBDXJ Service Manual

Service Manual for PIONEER M-IS22V/DBDXJ, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
RRV2482
STEREO POWER AMPLIFIER
M-IS22V
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ....................................... 6
4. PCB CONNECTION DIAGRAM .......................... 12
5. PCB PARTS LIST ............................................... 18
6. ADJUSTMENT .................................................... 20
CONTENTS
7. GENERAL INFORMATION ................................ 21
7.1 SINGLE OPERATION METHOD ................. 21
8. PANEL FACILITIES AND SPECIFICATIONS .... 22
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
T ­ ZZK JUNE 2001 Printed in Japan
This product is a component of a system.
For the accessories, instruction manuals etc., refer to the service manuals RRV2477 for
XC-IS22VCD or RRV2475 for XV-IS22DVD.
This product does not function properly independently; to avoid malfunctions, be sure
to connect it to the prescribed system component(s), otherwise damage may result.
POWER AMPLIFIER M-IS22V
AERO DUCT CONSTRUCTION
STANDBY/ON
STANDBY
PHONES
Type
Model
Power Requirement
The voltage can be converted by
M-IS22V
the following method.
DBDXJ
AC110-127V/220-230V/240V
With the voltage selector
DLXJ/NC
AC110-120V/220-230V/240V
With the voltage selector
Component
System
Service Manual
Remarks
VCD/CD TUNER DECK
XC-IS22VCD
­­­
RRV2477
DVD TUNER DECK
­­­
XV-IS22DVD
RRV2475
STEREO POWER AMPLIFIER
M-IS22V
RRV2482
This Service Manual
SPEAKER SYSTEM
S-IS22V
RRV2461, RRV2487
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
RRV2482
STEREO POWER AMPLIFIER
M-IS22V
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ....................................... 6
4. PCB CONNECTION DIAGRAM .......................... 12
5. PCB PARTS LIST ............................................... 18
6. ADJUSTMENT .................................................... 20
CONTENTS
7. GENERAL INFORMATION ................................ 21
7.1 SINGLE OPERATION METHOD ................. 21
8. PANEL FACILITIES AND SPECIFICATIONS .... 22
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
T ­ ZZK JUNE 2001 Printed in Japan
This product is a component of a system.
For the accessories, instruction manuals etc., refer to the service manuals RRV2477 for
XC-IS22VCD or RRV2475 for XV-IS22DVD.
This product does not function properly independently; to avoid malfunctions, be sure
to connect it to the prescribed system component(s), otherwise damage may result.
POWER AMPLIFIER M-IS22V
AERO DUCT CONSTRUCTION
STANDBY/ON
STANDBY
PHONES
Type
Model
Power Requirement
The voltage can be converted by
M-IS22V
the following method.
DBDXJ
AC110-127V/220-230V/240V
With the voltage selector
DLXJ/NC
AC110-120V/220-230V/240V
With the voltage selector
Component
System
Service Manual
Remarks
VCD/CD TUNER DECK
XC-IS22VCD
­­­
RRV2477
DVD TUNER DECK
­­­
XV-IS22DVD
RRV2475
STEREO POWER AMPLIFIER
M-IS22V
RRV2482
This Service Manual
SPEAKER SYSTEM
S-IS22V
RRV2461, RRV2487
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M-IS22V
2
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, bir th defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident
from visual
inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or
additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
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M-IS22V
3
7
6
5
8
1
2
3
Red
4
White
Yellow
9
2. EXPLODED VIEWS AND PARTS LIST
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
NOTES:
Mark No.
Description
Part No.
2.1 PACKING
(1) PACKING PARTS LIST
1
Power Cord
See Contrast table (2)
2
RCA pin-plug stereo cable
PDE1126
(L=1m)
3
System Cable
XDE3040
NSP
4
Polyethylene Bag
Z21-038
5
Packing Sheet
AHG7053
6
Protector L(A)
XHA3122
7
Protector R(A)
XHA3123
8
Packing Case A
See Contrast table (2)
9
Video cable (L=1.5m)
VDE1034
(2) CONTRAST TABLE
M-IS22V/DBDXJ and DLXJ/NC are constructed the same except for the following :
Mark No.
Symbol and Description
Part No.
Remarks
DBDXJ Type
DLXJ/NC Type
1
Power Cord
ADG1158
ADG1154
8
Packing Case A
XHD3188
XHD3190
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M-IS22V
4
31
23
24
22
18
7
33
44
35
4
9
C12
C11
8
5
37
31
6
30
41
41
43
42
32
DLXJ/NC Only
19
28
27
21
26
20
11
25
39
39
39
39
39
39
39
29
37
41
41
37
41
41
41
37
38
41
15
1 A
D
E
B
C
45
46
46
47
41
2.2 EXTERIOR
Caution when disassembling.
Even if the power supply cord is pulled out from the outlet, neither C11 nor C12 of the AF ASSY are discharged.
Please discharge C11 and C12 of the AF ASSY with the resistor of 100
or more before removing the AF ASSY or the POWER SUPPLY ASSY.
As there is a possibility to destroy the transistor, discharge with the resistor of 100
or more.
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M-IS22V
5
40
40
16
34
34
36
36
10
36
36
34
34
17
14
3
14
13
12
2 F
G
Mark No.
Description
Part No.
Mark No.
Description
Part No.
(1) EXTERIOR PARTS LIST
NSP
1
MAIN Assy
XWZ3481
NSP
2
AMP Assy
XWZ3477
NSP
3
POWER SUPPLY Assy
XWZ3427
NSP
4
PRIMARY Assy
XWZ3478
NSP
5
SECONDARY Assy
XWZ3429
NSP
6
HP Assy
XWZ3423
NSP
7
BLUE LED Assy
XWZ3424
8
Power Transformer
XTS3057
9
Fuse (FU1 : T5A)
REK1029
10
DC Fan Motor
AXM7014
NSP
11
Chassis A
ANA7086
12
Holder
ANG7009
13
Power Pac Holder
ANG7109
14
Heat Sink
ANH7058
15
Rear Panel A
XNC3113
16
Mold A
AMR7005
17
Mold B
AMR7006
18
Reflector A
XMR3041
19
Binder
ZCA-SKB90BK
20
Standby Button
XAD3096
21
Standby Lens
XAK3193
22
AMP Lens
XAK3194
23
LT Conductor A
XAK3219
24
Side Duct L
XAK3220
25
Side Duct R
XAK3221
26
AMP Twin L
XAK3222
27
AMP Twin R
XAK3223
28
AMP Escutcheon
XAK3226
29
Top Panel
XAN3031
30
Front Panel A
XMB3059
31
Side Bonnet
ANE7242
NSP
32
ICP Label
XAX3255
33
Screw With Washer
ABA1005
34
Screw
ABA1021
35
Screw
ASZ40P060FMC
36
Screw
BBZ30P180FMC
37
Screw
BPZ30P080FZK
38
Screw
BCZ30P080FZK
39
Screw
BPZ30P100FZK
40
Screw
BPZ30P350FZK
41
Screw
VBZ30P060FZK
NSP
42
Name Label
See Contrast table (2)
NSP
43
BIND Assy
· · · · ·
44
Screw
BBZ30P080FMC
NSP
45
Fuse Card
AAX7098
46
Fuse (FU1 : T3.15A)
REK1027
47
Barrier AMP
XEC3024
(2) CONTRAST TABLE
M-IS22V/DBDXJ and DLXJ/NC are constructed the same except for the following :
Mark No.
Symbol and Description
Part No.
Remarks
DBDXJ Type
DLXJ/NC Type
NSP
42
Name Label
Not used
XAL3092

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