PIONEER PD-F1039 Service Manual

Cover page of PIONEER PD-F1039 Service Manual

Service Manual for PIONEER PD-F1039, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
FILE-TYPE COMPACT DISC PLAYER
RRV2267
T­ZZR FEB. 2000 Printed in Japan
PD-F1039
¶ This service manual should be used together with the following manual(s):
Model No.
Order No.
Remarks
PD-F1009/KU/CA
RRV2262
Type
Model
Power Requirement
PD-F1039
KU/CA
AC 120V
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Remarks
1. CONTRAST OF MISCELLANEOUS PARTS ..... 2
2. SCHEMATIC DIAGRAM ..................................... 7
3. PCB CONNECTION DIAGRAM ....................... 12
CONTENTS
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
FILE-TYPE COMPACT DISC PLAYER
RRV2267
T­ZZR FEB. 2000 Printed in Japan
PD-F1039
¶ This service manual should be used together with the following manual(s):
Model No.
Order No.
Remarks
PD-F1009/KU/CA
RRV2262
Type
Model
Power Requirement
PD-F1039
KU/CA
AC 120V
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Remarks
1. CONTRAST OF MISCELLANEOUS PARTS ..... 2
2. SCHEMATIC DIAGRAM ..................................... 7
3. PCB CONNECTION DIAGRAM ....................... 12
CONTENTS
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PD-F1039
2
PCB ASSEMBLIES
NSP
MOTHER BOARD ASSY
PWM2294
PWM2261
P7-1
MAIN BOARD ASSY
PWZ4036
PWZ3831
KEY BOARD ASSY
Not used
PWZ3837
No.1
SR BOARD ASSY
PWZ4042
Not used
P7- 2
POWER BOARD ASSY
PWZ4048
Not used
P7-27
NSP
DOOR MOTOR BOARD ASSY
PWZ4061
Not used
P7-28
NSP
DOOR SW BOARD ASSY
PWZ4062
Not used
P9 -7
NSP
VOLUME BOARD ASSY
PWZ4063
Not used
P13-1
DISPLAY BOARD ASSY
PWZ4053
Not used
P13-2
CONTROL BOARD ASSY
PWZ4057
Not used
NSP
SUB BOARD ASSY
Not used
PWX1581
P7- 2
POWER BOARD ASSY
Not used
PWZ3856
P7-27
NSP
DOOR MOTOR BOARD ASSY
Not used
PWZ3863
P7-28
NSP
DOOR SW BOARD ASSY
Not used
PWZ3865
P9 -7
NSP
VOLUME BOARD ASSY
Not used
PWZ3864
P13-1
DISPLAY BOARD ASSY
Not used
PWZ3843
P13-2
CONTROL BOARD ASSY
Not used
PWZ3849
NSP
HEADPHONE BOARD ASSY
Not used
PWZ3861
No.2
PACKING
P5- 3
Packing Case
PHG2397
PHG2400
P5- 6
Operating lnstructions(English)
PRB1300
PRB1301
P5- 7
Remote Control Unit
PWW1168
PWW1139
EXTERIOR
P7- 9
Rear Base
PNA2529
PNA2532
Insulator
Not used
PPW2766
No.3
FRONT PANEL SECTION
P13- 4
26P F. F.C / 60V
ADD7118
Not used
P13- 4
18P. F.F.C / 60V
Not used
PDD1188
P13- 5
MODE Button
PAC1994
PAC1880
P13- 6
PLAY Button
PAC1995
PAN1881
1. CONTRAST OF MISCELLANEOUS PARTS
NOTES :
÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
÷ The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex. 1
When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
560
= 56 × 101= 561 ................................................... RD1/4PU 5 6 1 J
47k
= 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J
0.5
= R50 ...................................................................... RN2H Â 5 0 K
1
= 1R0 ......................................................................... RS1P 1 Â 0 K
Ex. 2
When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
= 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F
7 CONTRAST TABLE
PD-F1039/KU/CA and PD-F1009/KU/CA are constructed the same except for the following:
Ref.
No.
Remarks
PD-F1009
PD-F1039
/KU/CA
/KU/CA
Part No.
Mark
Symbol and Description
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PD-F1039
3
B
A
I
H
C D
E
F G
Operation Panel
Under Base
MAIN Board
Assy
KEY BOARD
ASSY
HEADPHONE
BOARD ASSY
PPZ30P050FMC
BBZ30P080FZK
BBZ30P080FZK
BBZ30P080FZK
BBZ30P
080FZK
BBZ30P
080FZK
Insulator
(AMR7198)
Rear Base
No.1
No.4
No.2
RNH-184
RNH-184
BBZ30P080FZK
Insulator
No.3
IPZ30P0P080FMC
IPZ30P0P080FMC
· The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".
· For PCB ASSEMBLES, Refer to "CONTRAST OF PCB ASSEMBLIES","PCB PARTS LIST", "2.SCHEMATIC DIAGRAM" and
"3. PCB CONNECTION DIAGRAM".
P13-10
Display Window
PAM1816
PAM1782
P13-16
Operation Panel
PNW2958
PNW2960
P13-21
16P. F.F.C / 60V
PDD1203
Not used
P13-24
Rubber Sheet
AEB1111
Not used
Rotary Knob
Not used
RAC1903
No.4
Ref.
No.
Remarks
PD-F1009
PD-F1039
/KU/CA
/KU/CA
Part No.
Mark
Symbol and Description
EXTERIOR SECTION
7 EXPLODED VIEWS
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PD-F1039
4
IC701
PE5132B
PE5134A
IC721
S-806E
Not used
Q702- Q705
Not used
DTC124ES
D706, D707
1SS133
Not used
C703
CKSQYF103Z50
CKCYF103Z50
C704, C705
CKSQYF103Z50
CKPUYF103Z25
C706
Not used
CEAL100M50
C707
CKSQYF103Z50
CKPUYF104Z50
C708
Not used
CKPUYF104Z50
C710, C711
Not used
CEAT100M50
C721
CEAL101M6R3
Not used
C722
CKSQYF104Z25
Not used
R701
RS1/10S471J
RD1/4PU471J
R702- R704
RS1/10S471J
RD1/4PU124J
R705
Not used
RD1/4PU124J
R706, R707
RS1/10S473J
RD1/4PU103J
R708, R709
Not used
RD1/4PU471J
R710
RS1/10S0R0J
Not used
R711
RS1/10S562J
Not used
R712- R718, R721
RS1/10S473J
Not used
R751
RS1/10S471J
RD1/4PU331J
R1701
RS1/10S103J
Not used
R1702- R1706
RS1/10S103J
RD1/4PU103J
R1707
Not used
RD1/4PU103J
CN701
HLEM26R-1
HLEM18R-1
CN702
HLEM16S-1
52151-0410
J702
Not used
DE010WE0
KN701
Not used
PNB1595
V701
PEL1098
PEL1096
FL HOLDER
VNF1085
Not used
CABLE HLOLDER
Not used
51048-1300
IC61
Not used
NJM78M56FA
IC71
Not used
BA05T
Q62
2SC1815
Not used
D71 , D72
Not used
S5688G
D11- D14, D52
S5688G
Not used
D54
MTZJ18B
Not used
D62
MTZJ6.2B
Not used
D81
1SS133
Not used
D82
MTZJ4.7B
Not used
C14, C61
Not used
CKCYF103Z50
CONTRAST OF PCB ASSEMBLIES
Mark
Symbol and Description
Part No.
PWZ4048
PWZ3856
Remarks
Mark
Symbol and Description
Part No.
PWZ4053
PWZ3843
Remarks
POWER BOARD ASSY
PWZ3856 and PWZ4048 are constructed the same except for the following:
DISPLAY BOARD ASSY
PWZ3843 and PWZ4053 are constructed the same except for the following:
· Refer to "2. SCHEMATIC DIAGRAM".
M F
K F
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PD-F1039
5
C51, C52
CEAT101M35
Not used
C65
CEAT4R7M50
CEAT101M10
C66
CKSQYF104Z25
Not used
C71
Not used
CEAT332M16
C72
Not used
CEHAT101M10
C74
CCSQCH101J50
CCCSL101J50
C1061
CKSQYF103Z50
Not used
R51
RS1/10S223J
Not used
R52- R54
RD1/4PU152J
Not used
R64
RD1/4PU222J
Not used
R71
Not used
RD1/4PU103J
R81
RD1/4PU472J
Not used
R82
RD1/4PU103J
Not used
T1
PTT1318
PTT1348
J11
D20PDY1025E
D20PDY0925E
J71
Not used
D20PDY0315E
3P CABLE HOLDER
Not used
51048-0300
CABLE HOLDER
51048-1000
51048-0900
PCB BINDER
VEF1040
Not used
· Refer to "2. SCHEMATIC DIAGRAM".
Mark
Symbol and Description
Part No.
PWZ4048
PWZ3856
Remarks
Mark
Symbol and Description
Part No.
PWZ4057
PWZ3849
Remarks
C751, C752
CKSQYF103Z50
CKPUYF103Z25
CONTROL BOARD ASSY
L
PWZ3849 and PWZ4057 are constructed the same except for the following:
Mark
Symbol and Description
Part No.
PWZ4061
PWZ3863
Remarks
J631
D20PDY0445E
D20PDY0445G
DOOR MOTOR BOARD ASSY
B
PWZ3863 and PWZ4061 are constructed the same except for the following:
DOOR SW BOARD ASSY
Although PWZ3865 and PWZ4062 are different in part number, they consist of the same components.
D
VOLUME BOARD ASSY
Although PWZ3864 and PWZ4063 are different in part number, they consist of the same components.
O
PCB PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
KEY BOARD ASSY (PWZ3837)
Q
SEMICONDUCTORS
D801, D802
DA204K
CAPACITORS
C805
CEAL101M6R3
C801­ C804, C806
CKSQYF104Z50
RESISTORS
R801­ R803, R1803
RS1/10S0R0J
OTHERS
J801
4P JUMPER WIRE
D20PWY0455E
NSP
J802
LEAD WIRE UNIT
PDF1012
JA801
MIN DIN 6P SOCKET
RKN1038

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