PIONEER PDP-S04-LR/WL Service Manual

Cover page of PIONEER PDP-S04-LR/WL Service Manual

Service Manual for PIONEER PDP-S04-LR/WL, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
RRV2169
T-ZZM JULY 1999 Printed in Japan
PDP-S04-LR
WL
SPEAKER SYSTEM
65S
This service manual is intended for qualified service technicians; it is not meant
for the casual do-it-yourselfer. Qualified technicians have the necessary test
equipment and tools, and have been trained to properly and safely repair complex
products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the
repair of this product properly and safely, you should not risk trying to do so and
refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
The grille is attached to the cabinet by welding. It is not able to
detach it.
The woofer is attached to the baffle by 4 internal screws.
To detach it, unfasten those screws. When attaching the upper
woofer, face its terminal upward.When attaching the lower
woofer, face its terminal downward.
The tweeter is attached to the baffle by 2 internal screws.
To detach it, unfasten those screws. When attaching it, face its
downward.
The Network Assy is attached to the baffle by 4 internal screws.
To detach it, unfasten those screws.
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
RRV2169
T-ZZM JULY 1999 Printed in Japan
PDP-S04-LR
WL
SPEAKER SYSTEM
65S
This service manual is intended for qualified service technicians; it is not meant
for the casual do-it-yourselfer. Qualified technicians have the necessary test
equipment and tools, and have been trained to properly and safely repair complex
products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the
repair of this product properly and safely, you should not risk trying to do so and
refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
The grille is attached to the cabinet by welding. It is not able to
detach it.
The woofer is attached to the baffle by 4 internal screws.
To detach it, unfasten those screws. When attaching the upper
woofer, face its terminal upward.When attaching the lower
woofer, face its terminal downward.
The tweeter is attached to the baffle by 2 internal screws.
To detach it, unfasten those screws. When attaching it, face its
downward.
The Network Assy is attached to the baffle by 4 internal screws.
To detach it, unfasten those screws.
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2
PDP-S04-LR
NSP
Cabinet ASSY
SMX1087
Bracket
SNA1384
NSP
Cabinet
SNK2439
NSP
Baffle ASSY
SXB1404
Packing (for front side of Baffle) SEB1222
Packing (for Net)
SEB1225
NSP
Punching Net
SNC1179
NSP
Baffle
SNK2440
Network NASSY
SWN1610
Franged Anchor Bolt
SBA1091
Serrated Flange Nut M8
SBN1002
NSP
Packing (for inside of Baffle)
SEB1201
Packing (for backside of Cabinet)
SEB1217
Packing (for inside of Baffle)
SEB1221
Packing (for WF1,2 )
SEB1223
Packing (forInput Terminal)
SEC1383
Input Terminal
SKX1043
NSP
Stamped Model Label L
SME2948
NSP
Model Label L
SAN2760
NSP
Stamped Model Label R
SME2949
NSP
Model Label R
SAN2761
NSP
Acoustic Absorbent (for Speaker)
SMV1888
NSP
Acoustic Absorbent (for Input Terminal) SMV1896
Label
SRW1063
Caution Label
SRW1069
65 Label
SRW1070
Speaker
SWX1032
Speaker (for Tweeter)
FK26AP02-52F
Screw
APZ30P080FMC
Screw (for WF1,2,NW,terminal)
BPZ40P100FMC
Screw (for baffle-cabinet)
BPZ40P200FZK
Mark No.
Description
Part No.
For Packing
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
NSP
Accessory Set
SEA1551
Installation Board (R)
SEP1214
Installation Board (L)
SEP1215
Sheet
SHC1748
Polyethylene Bag S0
SHL1215
NSP
Accessories ASSY
SME2972
Service Cord
SDS1056
NSP
Plain Washer Set
SEA1520
NSP
Polyethylene Bag
SHL-051
NSP
Washer
WA80F250K230
NSP
Screw Set
SEA1544
Screw
CMZ50P120FNI
Hexagon Socket Head Screw SBA1175
Hexagon Wrench
SEX1015
NSP
Polyethylene Bag S1
SHL1177
NSP
Polyethylene Bag S2
SHL1013
Bracket ASSY
SNX1138
Cushion
SEC1361
Bracket
SNA1398
NSP
Accessories ASSY
SME2973
Bracket ASSY(R) SET
SEA1552
NSP
Polyethylene Bag S1
SHL1178
Bracket (R) ASSY
SNX1136
Cushion
SEC1361
Bracket (R)
SNA1396
Bracket ASSY(L) SET
SEA1553
NSP
Polyethylene Bag S1
SHL1178
Bracket (L)ASSY
SNX1137
Cushion
SEC1361
Bracket (L)
SNA1397
NSP
Polyethylene Bag S2
SHL1013
NSP
Warranty Card Set
SME2951
NSP
Warranty Card
ARY1093
NSP
Polyethylene Bag S1
SHL-137
Operating Instructions
SRD1217
(Japanese/ English/ French/
German/ Italian/ Spanish/ Dutch)
Protector
SHB1086
Protection Sheet (for top and bottom)
SHC1710
Protection Sheet (for around)
SHC1714
Center Divider
SHD1037
Packing Case
SHG2221
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3
PDP-S04-LR
Network ASSY (SWN1610)
SCHEMATIC DIAGRAM
P.SW
P.SW has extreme positive resistance-temperature characteristics. (Less than 0.3W at
the normal temperature). If an abnormal current flows to P.SW due to an excessive
input or unusual signal, P.SW heats up and the resistance rapidly increases. With this
function, the speakers are protected from excessive input or unusual signal. The
resistance value increases even when using a soldering iron for repairing, so allow it to
cool before using.
Woofer 1
0.65A
Woofer 2
I N
Red
Red
Black
Green
White
Blue
White
White
Tweeter
1.0
µF/63V
P.SW
1.0mH
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4
PDP-S04-LR
PRODUCT APPEARANCE
74
714
1
2
9
23
22
6
7
8
15
11
13
16
17
18
19
20
3
3
5
14
21
24
(98)
BAFFLE
(BACK
SIDE)
12
10
14
Part
name
Num.
No.
Remarks
Part
name
Num.
No.
Remarks
Part
name
Num.
No.
Remarks
Baffle
­
­
­
­
­
Speaker
Woofer
(SEB1223)
Tweeterr
Speaker
Franged
Anchor
Bolt
Serrated
Frange
Nut
M8
Packing
Cabinet
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
1
2
1
5
5
2
(SEB1217)
Packing
1
(SEB1201)
Packing
2
(SEC1383)
Packing
1
(SEB1221)
Packing
2
Input
Terminal
1
Accessory
Installation
Board
1
4
Packing
Model
Label
1
17
18
19
20
21
22
23
24
(SMV1888)
Acoustic
Absorbent
2
(SMV1896)
Acoustic
Absorbent
1
Caution
Label
1
Label
1
1
65
Label
Network
Assy
1
­
­
­
­
­
Bracket
3
(SEB1222)

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