PIONEER PDP-S22-LR Service Manual

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Service Manual for PIONEER PDP-S22-LR, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV3011
T-ZZE OCT. 2004 Printed in Japan
SPEAKER SYSTEM
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
The woofer is attached to the baffle by 4 internal screws. To
detach it, first unfasten screws that attached to the baffle from
the back side of the cabinet. Then unfasten those screws. When
attaching it, face its terminal downward. When exchange the
woofer, attach the packing (SEB1256) to its terminal. Refer to
" PRODUCT APPEARANCE ".
The tweeter is attached to the baffle by 2 internal screws.To
detach it, first unfasten screws that attached to the baffle from
the back side of the cabinet. Then unfasten those screws. When
attaching it, face its large terminal upward.
The choke coil of the Network Assy is attached to the cabinet
by an internal screw with adhesive. To detach it, unfasten its
screw.
65S
This service manual is intended for qualified service technicians; it is not meant for the
casual do-it-yourselfer. Qualified technicians have the necessary test equipment and
tools, and have been trained to properly and safely repair complex products such as
those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the repair
of this product properly and safely, you should not risk trying to do so and refer the
repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
PDP-S22-LR
PDP-S22-LR
XIN/E
PDP-S22-LR XIN/CN
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV3011
T-ZZE OCT. 2004 Printed in Japan
SPEAKER SYSTEM
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
The woofer is attached to the baffle by 4 internal screws. To
detach it, first unfasten screws that attached to the baffle from
the back side of the cabinet. Then unfasten those screws. When
attaching it, face its terminal downward. When exchange the
woofer, attach the packing (SEB1256) to its terminal. Refer to
" PRODUCT APPEARANCE ".
The tweeter is attached to the baffle by 2 internal screws.To
detach it, first unfasten screws that attached to the baffle from
the back side of the cabinet. Then unfasten those screws. When
attaching it, face its large terminal upward.
The choke coil of the Network Assy is attached to the cabinet
by an internal screw with adhesive. To detach it, unfasten its
screw.
65S
This service manual is intended for qualified service technicians; it is not meant for the
casual do-it-yourselfer. Qualified technicians have the necessary test equipment and
tools, and have been trained to properly and safely repair complex products such as
those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the repair
of this product properly and safely, you should not risk trying to do so and refer the
repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
PDP-S22-LR
PDP-S22-LR
XIN/E
PDP-S22-LR XIN/CN
background image
2
1
23
4
12
3
4
C
D
F
A
B
E
PDP-S22-LR
Mark No.
Description
Part No.
Baffle (R) ASSY
SMX1096
NSP
Baffle (R)
SNK2793
NSP
Punching Sheet (R)
SNN1031
Baffle (L) ASSY
SMX1097
NSP
Baffle (L)
SNK2792
NSP
Punching Sheet (L)
SNN1030
NSP
Cabinet (L)
SNK2794
NSP
Cabinet (R)
SNK2795
Network ASSY
SWN1737
Input Terminal
KKX1015
NSP
Model Label (R) (XIN/E Type)
SAN3503
NSP
Model Label (L) (XIN/E Type)
SAN3504
NSP
Model Label (R) (XIN/CN Type)
SAN3547
NSP
Model Label (L) (XIN/CN Type)
SAN3548
NSP
Insert Nut M5
SBN1056
NSP
Packing (TW:Boss WF:Punchi)
SEB1244
NSP
Gasket (Baffle)
SEB1250
NSP
Gasket (Terminal)
SEB1255
NSP
Gasket (Woofer)
SEB1256
Gasket (Woofer)
SEB1262
NSP
Gasket (CB:Terminal)
SEB1273
NSP
Gasket (BF:WF RIB)
SEB1288
NSP
Gasket (Duct)
SEB1290
Gasket (Input Terminal Back)
SEC1724
NSP
Gasket (BF-CAB(Short))
SEC1845
NSP
Gasket (BF-CAB(Long))
SEC1846
Gasket (wire)
SEC1851
NSP
Gasket (TW:Punchi)
SEC1871
NSP
Gasket (BF:TW)
SEC1872
NSP
Felt (CB:Treminal)
SED1113
NSP
Felt (Duct)
SED1119
NSP
Felt (Cabinet RIB H)
SED1120
NSP
Felt (Cabinet RIB V)
SED1121
NSP
Spacer
SLX1160
NSP
Paper Tube 26
SMR1386
NSP
Acoustic Absorbent (CB:C,D)
SMT1240
NSP
Acoustic Absorbent (CB Roll)
SMT1246
NSP
Acoustic Absorbent (CB:C)
SMT1251
NSP
Acoustic Absorbent (CB:C)
SMT1252
NSP
Acoustic Absorbent (CB:U)
SMT1253
NSP
Acoustic Absorbent (CB Roll C)
SMV2183
Spacer ASSY
SMX1100
NSP
Gasket
SEC1877
NSP
Tape
SEH1063
NSP
Spacer
SNK2824
Spacer ASSY (CB)
SMX1102
NSP
Gasket
SEC1879
NSP
Tape
SEH1064
NSP
Spacer
SNK2826
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
NSP
Label Serial (Model Label L,R)
SRW1083
Speaker (Woofer)
A101EC65-54F
Speaker (Tweeter)
FK26AP13-52F
Screw (Tweeter)
BPZ30P080FZK
Screw (Input)
BPZ35P140FZK
Screw (Woofer)
BPZ40P080FZK
Screw (BF-CAB)
BPZ40P100FZK
Screw (NW Choke Coil)
BPZ40P300FZK
For Packing
NSP
Accesory Set
SME3506
NSP
Rivets Set
SEA1628
NSP
Polyethylene Bag S0
KHL1081
Push Rivet
SBM1005
Spacer
SHB1146
Spacer
SHB1147
Case
SHB1148
Packing Case
SHF1084
NSP
Joint Plate (US) ASSY Set
SME3511
Polyethylene Bag S2
SHL1291
Joint Plate (US) ASSY
SNX1164
Gasket
SEB1284
Gasket
SEB1285
Gasket
SEC1730
NSP
Joint Plate (US)
SNA1426
NSP
Joint Plate Set
SME3512
NSP
Polyethylene Bag S2
SHL1309
Joint Plate
SNA1418
NSP
Accesory Set
SME3507
Spacer
SHB1149
Spacer
SHD1058
Spacer
SHD1059
Packing Case
SHF1085
NSP
Bracket (L) ASSY Set
SME3513
NSP
Polyethylene Bag S1
SHL1304
Bracket (L) ASSY
SNX1165
Gasket
SEC1848
Gasket
SEC1849
NSP
Bracket (L)
SNA1424
NSP
Bracket (R) ASSY Set
SME3514
NSP
Polyethtlene Bag S1
SHL1304
Bracket (R) ASSY
SNX1166
Gasket
SEC1848
Gasket
SEC1849
NSP
Bracket (R)
SNA1425
NSP
Accessory Set
SME3505
NSP
Polyethylene Bag S1
KHL1079
NSP
Screws Set
SME3510
Screw
BMZ50P100FZK
NSP
Polyethylene Bag S0
KHL1081
Speaker Wire Set
SME3523
NSP
Polyethylene Bag S0
KHL1081
Speaker Wire
SDS1164
background image
3
1
23
4
1
2
3
4
C
D
F
A
B
E
PDP-S22-LR
Mark No.
Description
Part No.
Foam Pad
SHA2448
Foam Pad
SHA2449
Foam Pad
SHA2450
Packing Case (XIN/E Type)
SHG2570
Packing Case (XIN/CN Type)
SHG2613
NSP
Packing Bag S2
SHL1407
NSP
Label Serial
SRW1087
(XIN/E Type)
NSP
Installation Manual Set
SME3555
NSP
Polyethylene Bag S2
SHL1309
Operating Instructions
SRD1271
(English / French / German /
Italian / Dutch / Spanish / Trad-Chinese)
(XIN/CN Type)
NSP
Installation Manual Set
SME3605
NSP
Polyethylene Bag S2
SHL1309
Operating Instructions
SRD1277
(Simp-Chinese)
SCHEMATIC DIAGRAM
Network ASSY (SWN1737)
Woofer
I N
Red
Red
Black
Blue
White
White
Tweeter
1.2
µF/100V
1.0mH
L
C
0.3A
P.SW
P.SW
P.SW has extreme positive resistance-temperature characteristics. (Less than
0.3W at the normal temperature). If an abnormal current flows to P.SW due to
an excessive input or unusual signal, P.SW heats up and the resistance rapidly
increases. With this function, the speakers are protected from excessive input or
unusual signal. The resistance value increases even when using a soldering iron
for repairing, so allow it to cool before using.
background image
4
1
23
4
12
3
4
C
D
F
A
B
E
PDP-S22-LR
PACKING
PART NAME
NUM.
PACKING CASE
1
1
1
4
5
2
6
7
3
8
9
PROTECTOR
CLEAR TAPE 12mm
1
ACCESSORIES SET
PART NO.
REMARKS
SEREAL BARCORD LABEL
2
SHA2448
SRW1087
DANPRON-TAPE CLEARNESS 50mm
11
10
ACCESSORIES SET
1
1
ACCESSORIES SET
1
SHG2570
SME3505
SME3506
SME3507
150cm
12cm
1
PROTECTOR
SHA2450
SPEAKER SYSTEM L,R
1set
2
PACKING BAG
12
PROTECTOR
SHA2449
1
SHL1407
A
A
SME3555
/CN: SHG2613
/CN: SME3605
INST.MANUAL SET
13
1
10
5
2
5
11
8
6
12
12
9
3
2
PIONEER LOGO
4
1
8
10
13
7
background image
5
1
23
4
1
2
3
4
C
D
F
A
B
E
PDP-S22-LR
>ABS<
R
>ABS<
R
LEAD
WIRE
(FOR
TW)
RED
WHITE
LEAD
WIRE
(FOR
WF)
BLUE
TW
WF
WHITE
RED
LEAD
WIRE
(FOR
INPUT)
BLACK
SMX1096
No.
Part
No.
Part
Name
Num.
Remarks
1
(1)
2
SNK2794
1
SWN1737
NETWORK
ASS'Y
3
4
KKX1015
1
MODEL
LABEL(R)
1
INPUT
TERMINAL
SBN1056
6
INSERT
NUT
M5
7
SEB1244
SEB1255
No.
SEB1256
SEB1262
SEB1273
SEB1290
SMT1240
SEC1724
No.
SED1121
1
SEB1250
92
0
21
22
24
23
25
26
28
27
GASKET
ACOUSTIC
ABSORBENT
SAN3503
*This
product
appearance
shows
Rch.
Lch
is
symmetrical
to
center
line.
MODEL
LABEL(L)
(1)
(SAN3504)
5
(5)
29
BAFFLE(R)
ASS'Y
1
(1)
SMX1097
BAFFLE(L)
ASS'Y
1
10
SNK2795
CABINET(R)
(2)
CABINET(L)
(1)
PACKING
2
8
TW
BOSS
BAFFLE
11
12
14
13
15
16
18
17
SEC1845
SEC1846
SEC1851
SEC1872
19
SED1119
FELT
SED1120
BPZ40P300FZK
BPZ35P140FZK
14
BPZ40P080FZK
SCREW
BBZ40P100FZK
A101EC65-54F
SRW1083
BPZ30P080FZK
LABEL
SERIAL
TWEETER
WOOFER
BAFFLE-CABINET
FELT
Part
No.
Part
Name
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
FELT
GASKET
Num.
Remarks
1
2
1
1
1
2
1
1
1
1
CABINET
WOOFER
WOOFER
DUCT
NETWORK
ASS'Y
WIRE
DUCT
1
TWEETER
INPUT
TERMINAL
BF-CAB(SHORT)
BF-CAB(LONG)
INPUT
TERMINAL
Part
Name
Part
No.
Num.
CABINET
RIB
H
4
1
1
Remarks
1
2
1
CABINET
RIB
V
Part
No.
Num.
No.
Part
Name
Remarks
30
37
38
36
35
34
33
32
31
39
SLX1160
SPACER
SMR1386
PAPER
TUBE
26
CABINET
SMT1246
ACOUSTIC
ABSORBENT
CABINET
SMT1251
ACOUSTIC
ABSORBENT
CABINET
SMT1252
ACOUSTIC
ABSORBENT
CABINET
SMT1253
ACOUSTIC
ABSORBENT
CABINET
SMV2183
ACOUSTIC
ABSORBENT
CABINET
SPACER
ASS'Y
SMX1100
SMX1102
SPACER
ASS'Y
3
1
1
FK26AP13-52F
TWEETER
1
MODEL
LABEL
L,R
5
5
1
1
1
32
1
4
1
INPUT
TERMINAL
WOOFER
NW
COIL
40
SCREW
SCREW
SCREW
SCREW
1
SED1113
FELT
CABINET
BAFFLE-DUCT
/CN:SAN3547
/CN:SAN3548
PDP-S22-LR/XIN/CN
IS
SAME
AS
PDP-S22-LR/XIN/E
EXCEPT
MODEL
LABEL(R)
AND
(L).
L
(-)W
H
IT
E
(+
)R
E
D
LO
W
F
R
E
Q
.T
R
A
N
S
.
(-)W
H
IT
E
(+
)B
LU
E
R
E
D
(+
)
B
LA
C
K
(-)
INPUT
H
IG
H
F
R
E
Q
.T
R
A
N
S
.
C
1.2uF/100V
end.
start.
1.0mH
P.Sw
0.3A
26
4
33
2
26
6
36
3
34
30
30
18
6
35
11
36
13
17
28
30
22
8
37
10
39
25
29
25
1
7
9
19
14
15
16
15
12
20
25
21
40
23
24
27
32
32
31
5
38
PRODUCT APPEARANCE

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