PIONEER PDP-S38 Service Manual

Cover page of PIONEER PDP-S38 Service Manual

Service Manual for PIONEER PDP-S38, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3221
T-ZZK JULY 2005 Printed in Japan
SPEAKER SYSTEM
65S
This service manual is intended for qualified service technicians; it is not meant for the
casual do-it-yourselfer. Qualified technicians have the necessary test equipment and
tools, and have been trained to properly and safely repair complex products such as
those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the repair
of this product properly and safely, you should not risk trying to do so and refer the
repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
PDP-S38
PDP-S38
XIN/E5
PDP-S38 XIN/CN5
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3221
T-ZZK JULY 2005 Printed in Japan
SPEAKER SYSTEM
65S
This service manual is intended for qualified service technicians; it is not meant for the
casual do-it-yourselfer. Qualified technicians have the necessary test equipment and
tools, and have been trained to properly and safely repair complex products such as
those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the repair
of this product properly and safely, you should not risk trying to do so and refer the
repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
PDP-S38
PDP-S38
XIN/E5
PDP-S38 XIN/CN5
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2
1
23
4
12
3
4
C
D
F
A
B
E
PDP-S38
FOR PRECAUTION OF REASSEMBLY AND DISASSEMBLY
The grille is attached to the baffle using double-sided self-adhe-
sive tape. To avoid damaging the cabinet, work with the
speaker on top of a blanket or similar, face the grille upward.
There is slot in the lower part of the speaker. Insert a screw-
driver(-) into slot and push up detach the lower part.
Taking care not to damage the grille and baffle, lift the grille a
little bit at a time with hand.
When reattaching the grille, use double-sided self-adhesive
tape in the locations shown in the diagram and press the grille
assy into place.
The grille is fixed using boss and double-sided self-adhesive
tape(The tape is in the locations indicated in the diagram be-
low). Do not use a dryer to heat the self-adhesive tape when
removing the grille.
The woofer is attached to the baffle by 4 internal screws. To
detach it, first remove the baffle from cabinet. Then unfasten
those screws. When attaching the woofer, face its plus terminal
downward.
When changing it, stick the felt(SED1123 4pcs.) on the speci-
fied position of the woofer frame.
The tweeter is attached to the baffle by 2 internal screws. To
detach it, first remove the baffle from cabinet. Then unfasten
those screws. When attaching it, face its plus terminal (bigger
terminal) rightward.
LOCATIONS TO FIX DOUBLE-SIDED
SELF-ADHESIVE TAPE
(32)
Tape
(SEH1077 x2)
Grille ASSY
(Back Side)
GRILLE
Slot
Screwdriver(-)
Grille
Baffle
LOCATIONS TO FIX FELT
FELT
(SED1123)
FELT
(SED1123)
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2
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B
E
PDP-S38
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
NSP
Cabinet
SNK2899
NSP
Baffle R
SNK2897
NSP
Baffle L
SNK2898
Grille ASSY
SMG1854
NSP
Grille Cloth
SAS1598
NSP
Felt
SED1124
NSP
Felt
SED1125
NSP
Grille Frame
SMH1111
NSP
Cosmetic Frame
SNK2900
Network ASSY
SWN1755
for XIN/E5 type
NSP
Model Label (L)
SAN3748
NSP
Model Label (R)
SAN3749
for XIN/CN type
NSP
Model Label (L)
SAN3744
NSP
Model Label (R)
SAN3745
NSP
Insert Nut M5
SBN1056
NSP
Packing (BOSS: WF TW)
SEB1244
NSP
Gasket (INP-SIDE)
SEB1255
NSP
Gasket (CAB(UP BOT))
SEB1294
NSP
Gasket (CAB(DUCT-BOT))
SEB1295
NSP
Gasket (CAB(UP WF DUCT-UP))
SEB1296
Gasket (INP-BACK)
SEC1724
NSP
Gasket (CAB SHORT)
SEC1965
NSP
Gasket (CAB LONG)
SEC1966
NSP
Gasket (CAB BIRI-SHORT)
SEC1967
NSP
Gasket (CAB TW)
SEC1968
NSP
Gasket (G-B BIRI-SHORT UP)
SEC1969
NSP
Gasket (G-B BIRI-LONG)
SEC1970
NSP
Gasket (G-B BIRI-SHORT BOT)
SEC1971
Gasket (CAB BIRI-LONG)
SEC1972
NSP
Gasket (MDF BAR)
SEC1973
NSP
Felt (CB(INP WF))
SED1113
Felt (BOSS(WF))
SED1123
NSP
Felt (DUCT)
SED1133
Tape (CAB(WF-SIDE))
SEH1076
Tape (GRILLE ASSY)
SEH1077
Input Terminal
SKX1097
NSP
MDF Bar
SLX1162
NSP
Port Tube Ring 26
SMR1382
NSP
Paper Tube 26
SMR1396
NSP
Acoustic Absorbent (DUCT)
SMT1243
NSP
Acoustic Absorbent (UP UP-B BOT) SMT1297
NSP
Acoustic Absorbent
SMT1298
(UP UP-R WF INP BOT)
NSP
Acoustic Absorbent
SMT1299
(DUCT INP-S(ROLL))
NSP
Label Serial (Model Label L,R)
SRW1083
Speaker (Woofer)
H132DC65-51F
Speaker (Tweeter)
FK26AP32-51L
Gasket Set
SME3674
NSP
Gasket
SEC1978
NSP
Polyethylene Bag S2
SHL1309
NSP
Accessories Set
SME3676
NSP
Polyethylene Bag S1
KHL1079
NSP
Screws Set
SME3677
Screw
BMZ50P100FTB
NSP
Polyethylene Bag S0
KHL1081
Speaker Wire Set
SME3678
NSP
Polyethylene Bag S0
KHL1081
NSP
Speaker Wire
SDS1189
NSP
Bracket ASSY Set
SME3679
Case
SHA2513
Case
SHA2514
Protection Sheet S1
SHC1831
Protection Sheet
SHC1837
Protection Sheet
SHC1838
Bracket (L-TOP) ASSY
SXG1086
NSP
Label (L-TOP)
SAK1016
Gasket
SEC1979
Gasket
SEC1980
NSP
Tape
SEH1078
NSP
Bracket (L-TOP)
SNA1451
NSP
Cover L-T
SNN1049
Bracket (L-BOT) ASSY
SXG1087
NSP
Label (L-BOTTOM)
SAK1017
Gasket
SEC1979
Gasket
SEC1981
NSP
Tape
SEH1078
NSP
Bracket (L-BOTTOM)
SNA1452
NSP
Cover L-B
SNN1050
Bracket (R-TOP) ASSY
SXG1088
NSP
Label (R-TOP)
SAK1018
Gasket
SEC1979
Gasket
SEC1980
NSP
Tape
SEH1078
NSP
Bracket (R-TOP)
SNA1453
NSP
Cover R-T
SNN1051
Bracket (R-BOT) ASSY
SXG1089
NSP
Label (R-BOTTOM)
SAK1019
Gasket
SEC1979
Gasket
SEC1981
NSP
Tape
SEH1078
NSP
Bracket (R-BOTTOM)
SNA1454
NSP
Cover R-B
SNN1052
For Packing
Mark No.
Description
Part No.
Mark No.
Description
Part No.
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4
1
23
4
12
3
4
C
D
F
A
B
E
PDP-S38
SCHEMATIC DIAGRAM
Network ASSY (SWN1755)
for XIN/E5 type
NSP
Instruction Manual Set
SME3675
NSP
Polyethylene Bag S2
SHL1309
Owner's Manual
SRD1294
(English, French, German, Italian,
Duch, Spanish, Chinese)
for XIN/CN5 type
NSP
Instruction Manual Set
SME3682
NSP
Polyethylene Bag S2
SHL1309
Owner's Manual (Chinese)
SRD1301
for XIN/E5 type
Packing Case
SHG2680
for XIN/CN5 type
Packing Case
SHG2686
Foam Pad (
)
SHA2512
Protector (
)
SHB1168
Protector (
)
SHB1169
Packing Bag S2
SHL1363
NSP
Label Serial
SRW1087
Screw (TW)
BPZ30P080FTB
Screw (WF)
BPZ35P080FTB
Screw (INP)
BPZ35P140FTB
Screw (CAB-BAFFLE)
BPZ40P100FTB
Screw (NW:L)
BPZ40P300FTB
: Refer to PACKING
Mark No.
Description
Part No.
Woofer
Tweeter
I NPUT
Red
Blue
White
White
2.2
µF/100V
C
L
0.9mH
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5
1
23
4
1
2
3
4
C
D
F
A
B
E
PDP-S38
PACKING
B VIEW
L
R
B
A
A VIEW
PIONEER LOGO
10
9
13
13
11
1
2
3
4
5
6
7
8
9
7
12
13
PART NAME
No.
NUM.
PACKING CASE
2
1
1
4
5
2
7
3
8
9
PROTECTOR
PACKING BAG S2
CLEAR TAPE 12mm
PART NO.
SERIAL BARCORD LABEL
2
SHG2680 (for XIN/E5 type), SHG2686 (for XIN/CN5 type)
SRW1087
11
12
10
SPEAKER SYSTEM L,R
1set
2
FOAM PAD
SHA2512
SHL1363
BRACKET ASSY SET
1
SME3679
180cm
8cm
SHB1169
6
GASKET SET
1
SME3674
SME3676
1
ACCESSORIES SET
13
SME3675 (for XIN/E5 type), SME3682 (for XIN/CN5 type)
1
INST.MANUAL SET
PROTECTOR
1
SHB1168
1
TAPE 48mm
L: Yellow , R: Green

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