PIONEER PDP-S40UUC Service Manual

Cover page of PIONEER PDP-S40UUC Service Manual

Service Manual for PIONEER PDP-S40UUC, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3398
T ­ ZZM MAY 2006 Printed in Japan
PDP-S40U
PDP-S40U
XTW/UC
SPEAKER SYSTEM
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to
properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the
warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk
trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3398
T ­ ZZM MAY 2006 Printed in Japan
PDP-S40U
PDP-S40U
XTW/UC
SPEAKER SYSTEM
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to
properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the
warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk
trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
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2
1
23
4
12
3
4
C
D
F
A
B
E
PDP-S40U
1.REASSEMBLY AND DISASSEMBLY PRECAUTIONS
The grille ASSY is attached to the baffle by its bosses and
double-sided self-adhesive tape.
To detach it, first remove the packing on the top of the unit.
Then pry it open little by little by inserting a flat blade screw-
driver (covered with a cloth) into the slot between the grille
ASSY and the baffle.
The woofer is attached to the baffle by 4 internal screws.
To detach it, unfasten the 6 screws on the back of cabinet C.
Then, unfasten the 12 screws on the front of cabinet L. Do the
same for cabinet R.
When attaching, the plus terminal should be facing inward.
The tweeter is attached to the baffle by 2 internal screws.
To detach it, unfasten the 6 screws on the back of cabinet C.
Then, unfasten the 12 screws on the front of cabinet L. Do the
same for cabinet R.
When attaching, the plus terminal should be facing upward.
It is hard-wired between the input terminal and the network
ASSY. When detaching the Network ASSY, swing to pull it
out.
Grille ASSY
Cloth
Screwdriver(-)
Baffle
Slot
*Be careful not to damage the grille ASSY by bending too much.
To re-attach it, press it to the baffle using new double-sided
self-adhesive tape.
Grille ASSY
Baffle
Grille ASSY
Baffle
Then, attach new packing on the top of the unit.
Grille ASSY
Baffle
Packing
Tape
SEH1089
Baffle
Network ASSY
1
2
1
Input terminal
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3
1
23
4
1
2
3
4
C
D
F
A
B
E
PDP-S40U
2.EXPLODED VIEW
2.1 PACKING
PACKING PARTS LIST
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
Mark No.
Description
Part No.
Mark No.
Description
Part No.
1
25
27
26
29
19
33
33
7
13
28
32
32
24
24
31
3
5
2
4
6
8
12
10
11
9
14
18
15
16
17
20
23
22
21
34
NSP
1
Accessory Set
SME3695
2
Speaker Wire
SDS1191
3
Polyethylene Bag S1
SHL1439
NSP
4
Screws Set
SME3696
5
Screw
BMZ50P100FTB
6
Polyethylene Bag S0
SHL1438
7
Bracket Assy(L)
SXG1107
NSP
8
Label(L)
SAK1024
9
Gasket
SED1136
10
Gasket(L)
SED1137
11
Gasket
SED1138
NSP 12
Bracket L
SNA1465
13
Bracket ASSY(R)
SXG1108
NSP 14
Label(R)
SAK1025
15
Gasket
SED1136
16
Gasket
SED1138
17
Gasket(R)
SED1139
NSP 18
Bracket R
SNA1466
19
Bracket ASSY(C)
SXG1109
20
Gasket
SED1140
21
Gasket
SED1141
22
Gasket
SED1142
NSP 23
Bracket C
SNA1467
24
Form Pad(Side)
SHA2544
25
Form Pad(C-T)
SHA2545
26
Form Pad(C-M)
SHA2546
27
Form Pad(C-B)
SHA2547
28
Protection Sheet S3
SHC1846
29
Protection Sheet S1
SHC1847
30
· · · · ·
31
Packing Case
SHG2755
32
Packing Bag S2
SHL1450
33
Polyethylene Bag S0
SHL1451
NSP 34
CS ASSY
SMW1945
NSP
Label Serial
SRW1112
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4
1
23
4
12
3
4
C
D
F
A
B
E
PDP-S40U
2.2 CS ASSY
1224
115
76.5
38
3
9
37
42
19
18
15
33
11
18
11
50
8
26
48
39
23
36
34
12
11
38
4
21
38
11
23
39
48
11
34
36
11
25
25
11
49
5
1
13
10
16
Tweeter
16
38
2
41
37
44
45
24
40
43
26
19
18
18
33
11
50
8
46
11
14
14
15
35
20
17
47
38
Input Terminal
Gr
ille
ASSY
(bac
k)
Baffle
(bac
k)
Cabinet
(inside)
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5
1
23
4
1
2
3
4
C
D
F
A
B
E
PDP-S40U
CS ASSY PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
BAFFLE
22
NSP
1
Baffle
SNK2932
NSP
2
Cabinet ASSY L
SXG1110
NSP
Insert Nut M5
SBN1062
NSP
Cabinet L
SNK2933
NSP
3
Cabinet ASSY R
SXG1111
NSP
Insert Nut M5
SBN1062
NSP
Cabinet R
SNK2934
NSP
4
Cabinet Assy C
SXG1112
NSP
Insert Nut M5
SBN1062
NSP
Cabinet C
SNK2935
5
Grille ASSY
SMG1878
NSP
Grille Cloth
SAS1618
NSP
Gasket
SEC2090
NSP
Gasket
SEC2091
NSP
Felt
SED1134
NSP
Tape
SEH1089
NSP
Tape
SEH1090
NSP
Grille Frame
SMH1115
NSP
Cosmetic Frame
SNK2936
6
· · · · ·
7
· · · · ·
8
Network ASSY
SWN1779
NSP
9
Model Label
SAN3878
NSP 10
Gasket
SEB1299
NSP 11
Gasket
SEB1300
12
Gasket
SEC2073
NSP 13
Gasket
SEC2074
14
Gasket
SEC2076
NSP 15
Gasket
SEC2078
16
Gasket
SEC2083
NSP 17
Gasket
SEC2085
NSP 18
Gasket
SEC2086
NSP 19
Gasket
SEC2087
NSP 20
Gasket
SEC2092
NSP 21
Gasket
SEC2093
NSP 22
Gasket
SEC2094
NSP 23
Felt
SED1127
NSP 24
Felt
SED1130
25
Tape
SEH1089
26
Input Terminal
SKX1098
NSP
Spring
SBH1003
NSP
Terminal
SKF1064
NSP
Terminal
SKF1065
NSP
Case
SNK2909
NSP
Lever (Black)
SNK2910
NSP
Lever (Red)
SNK2911
27
· · · · ·
28
· · · · ·
29
· · · · ·
30
· · · · ·
31
· · · · ·
32
· · · · ·
NSP 33
MDF Bar
SLX1165
NSP 34
Paper Tube 26
SMR1403
NSP 35
Acoustic Absorbent
SMT1331
NSP 36
Acoustic Absorbent
SMT1333
NSP 37
Acoustic Absorbent
SMT1334
NSP 38
Acoustic Absorbent
SMT1335
NSP 39
Acoustic Absorbent
SMT1336
NSP 40
Acoustic Absorbent
SMV2230
NSP 41
Caution Label
SRR1021
NSP 42
Label Serial
SRW1111
43
Speaker
H132DC65-51F
44
Speaker
FK26AP32-55L
45
Screw
BPZ30P080FTC
46
Screw
BPZ35P080FTC
47
Screw
BPZ35P120FTB
48
Screw
BPZ35P120FTC
49
Screw
BPZ35P140FTC
50
Screw
BPZ40P350FTC

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