PIONEER PDP-S41 Service Manual

Cover page of PIONEER PDP-S41 Service Manual

Service Manual for PIONEER PDP-S41, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3445
T ­ ZZM JULY 2006 Printed in Japan
PDP-S41
PDP-S41
XTW/E5
SPEAKER SYSTEM
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to
properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the
warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk
trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3445
T ­ ZZM JULY 2006 Printed in Japan
PDP-S41
PDP-S41
XTW/E5
SPEAKER SYSTEM
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to
properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the
warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk
trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
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2
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4
12
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C
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F
A
B
E
PDP-S41
1.REASSEMBLY AND DISASSEMBLY PRECAUTIONS
The grille ASSY is attached to the baffle by its bosses and
double-sided self-adhesive tape.
To detach it, first remove the packing(SEC2098) on the top of
the unit and packings(SEB1302) inserted between the baffle
and the cabinet L(R).
*Be careful not to damage the grille ASSY by bending too much.
To re-attach it, first press it to the baffle using new double-sided
self-adhesive tape.
Grille ASSY
Baffle
Grille ASSY
Baffle
Next, insert packings(SEB1302) between the baffle and the
cabinet L(R) . Then, attach new packing(SEC2098) on the top
of the unit.
Packing
SEB1302
Packing
SEB1302
SPEAKER SYSTEM (BACK SIDE)
Then pry it open little by little by inserting a flat blade screw-
driver (covered with a cloth) into the slot between the grille
ASSY and the baffle.
Grille ASSY
Cloth
Screwdriver(-)
Baffle
Slot
Grille ASSY
Packing (SEC2098)
Packing (SEC2098)
Packing (SEC2098)
(7)
(7)
(7)
(7)
Top View
Grille ASSY
Side View
Tape (SEH1091)
Tape (SEH1091)
Tape (SEH1093)
Tape (SEH1093)
Baffle
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23
4
1
2
3
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C
D
F
A
B
E
PDP-S41
The woofer(L) is attached to the baffle by 4 internal screws.
To detach it, unfasten the 2 screws on the back of cabinet C.
Then, unfasten the 11 screws on the front of cabinet C and 12
screws on the front of cabinet L. Do the same for the woofer(R).
When attaching, the plus terminal should be facing inward.
The tweeter is attached to the baffle by 2 internal screws.
To detach it, unfasten the 2 screws on the back of cabinet C.
Then, unfasten the 11 screws on the front of cabinet C and 12
screws on the front of cabinet L. Do the same for the woofer(R).
When attaching, the plus terminal should be facing upward.
It is hard-wired between the input terminal and the network
ASSY. When detaching the Network ASSY, swing to pull it
out.
Network ASSY
1
2
1
Input terminal
To re-attach them, fasten screws as follows.
1
2
3
4
5
6
7
10
12
13
11
8
14
15
9
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4
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23
4
12
3
4
C
D
F
A
B
E
PDP-S41
2.EXPLODED VIEW
2.1 PACKING
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
Inst.Manual Set
Accessories Set
Bracket ASSY(L)
Bracket ASSY(R)
Bracket ASSY(C)
35
41
26
40
12
37
39
19
36
44
44
5
33
43
38
43
1
42
Tape
33
34
45
Tape
Tape
Tape
8
11
9
10
Tape
Tape
6
7
Tape
2
3
14
16
15
17
13
18
21
23
22
24
20
25
27
30
29
28
31
32
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5
1
23
4
1
2
3
4
C
D
F
A
B
E
PDP-S41
NSP
1
Inst. Manual Set
SME3745
2
Polyethylene Bag S2
SHL1437
3
Operating Instructions
SRD1332
(English, French, German,
Italian, Duch, Spanish)
4
· · · · ·
NSP
5
Accessories Set
SME3753
6
Speaker Wire
SDS1191
7
Polyethylene Bag S1
SHL1439
NSP
8
Screws Set
SME3754
9
Screw
SBA1269
10
Hexagon Lench
SEX1028
11
Polyethylene Bag S0
SHL1438
12
Bracket ASSY(L)
SXG1114
NSP 13
Label(L)
SAK1024
14
Gasket
SED1138
15
Gasket
SED1147
16
Gasket
SED1148
17
Gasket
SED1157
NSP 18
Bracket L
SNA1471
19
Bracket ASSY(R)
SXG1115
NSP 20
Label(R)
SAK1025
21
Gasket
SED1138
22
Gasket
SED1149
23
Gasket
SED1150
24
Gasket
SED1157
NSP 25
Bracket R
SNA1472
26
Bracket ASSY(C)
SXG1116
27
Gasket
SED1151
28
Gasket
SED1152
29
Gasket
SED1153
30
Gasket
SED1154
31
Gasket
SED1158
NSP 32
Bracket C
SNA1473
33
Form Pad(Side)
SHA2548
34
Form Pad(C-T)
SHA2549
35
Form Pad(C-M)
SHA2550
36
Form Pad(C-B)
SHA2551
37
Protection Sheet S5
SHC1850
38
Protection Sheet S3
SHC1851
39
Protection Sheet(R)
SHC1852
40
Protection Sheet(L)
SHC1853
41
Protection Sheet(C)
SHC1854
42
Packing Case
SHG2767
43
Packing Bag S2
SHL1450
NSP 44
Label Serial
SRW1112
NSP 45
CS ASSY
SMW1953
PACKING PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.

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