Service Manual for PIONEER PDR-509

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 1999

RRV2224

COMPACT DISC RECORDER

T ZZE OCT. 1999 Printed in Japan

Model No.

Order No.

Remarks

PDR-509/KU/CA

RRV2167

PDR-509

RRV2055

Service guide

¶ This service manual should be used together with the following manual(s):

PDR-509

PDR-509-G

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

PDR-509

PDR-509-G

Type

Power Requirement

The voltage can be converted by

the following method.

SDBW

AC110V/120127V/220230V/240V

With the voltage selector

SDBWL

AC110V/120127V/220230V/240V

With the voltage selector

PDR-509, PDR-509-G

2

1. CONTRAST OF MISCELLANEOUS PARTS

Part No.

Remarks

PDR-509

PDR-509-G

KU/CA

SDBW

SDBWL

7 CONTRAST TABLE

PDR-509/SDBW, PDR-509-G/SDBWL and PDR-509/KU/CA are constructed the same except for the following:

PCB ASSEMBLIES

NSP

MAIN ASSY

PWM2282

PWM2285

P6 - 2

AUDIO ASSY

PWZ3996

PWZ3999

P6 - 3

DIGITAL I/O ASSY

PWZ4020

PWZ4023

P7 - 3

OPERATING ASSY

PWZ3977

PWZ3980

P6 - 4

POWER SUPPLY ASSY

PWZ4008

PWZ4011

PACKING

P4 - 1

AC Power Cord

ADG7021

ADG1127

P4 - 2

NSP

Warranty Card

ARY7023

ARY7025

Not used

P4 - 4

Operating Instructions (English)

PRB1296

Not used

P4 - 4

Operating Instructions

Not used

PRE1286

(English/Spanish/Trad-Chinese)

P4 - 9

Packing Case

PHG2382

PHG2409

PHG2410

Caution 220-230V

Not used

PRM1064

No. 1

Optical Fiber Cable

Not used

ADE7024

No. 2

Power Plug Adapter

Not used

VKX1007

No. 3

EXTERIOR SECTION

P6 - 7

Power Transformer (T1)

PTT1356

PTT1359

P6 -14

Bonnet

PYY1147

REA1282

P6 -16

Rear Base

PNA2525

PNA2528

PNA2539

P6 -19

Tray Panel

PNW2932

PNW2933

P6 -20

Power Button

RAC2207

RAC2205

P6 -27

Screw

FBT40P080FZK

FBT40P080FNI

P6 -36

Disc Caution Label

PRW1532

Not used

Switch

Not used

RSB1028

No. 4

Ref.

No.

Mark

Symbol and Description

NOTES :

÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.

÷ The

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model.

÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex. 1

When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by

J = 5%, and K = 10%).

560

= 56 × 101= 561 ................................................... RD1/4PU 5 6 1 J

47k

= 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J

0.5

= R50 ...................................................................... RN2H Â 5 0 K

1

= 1R0 ......................................................................... RS1P 1 Â 0 K

Ex. 2

When there are 3 effective digits (such as in high precision metal film resistors).

5.62k

= 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F

PDR-509, PDR-509-G

3

7 EXPLODED VIEWS

÷ PACKING

÷ EXTERIOR

Battery Cover

Remote Control Unit

Polyethylene bag

Dry Cell Battey

(R6P, AA)

Audio Cable

AC Power Cord

No. 3

Warranty Card

(SDBW Type Only)

Operating Instructions

No. 1

No. 2

Polyethylene bag

Rear Panel

Screw

(BBZ30P080FZK)

No.4

Part No.

Remarks

PDR-509

PDR-509-G

KU/CA

SDBW

SDBWL

FRONT PANEL SECTION

P7 - 4

Front Panel

PNW2928

PNW2950

PNW2951

P7 - 5

Display Window

PAM1804

PAM1805

P7 - 7

REC Ring

PNW2795

PNW2896

P7 - 8

REC Button

PAC1876

PAC1921

P7 - 9

Manual Button L

PAC1974

PAC1976

P7 -10

Manual Button R

PAC1975

PAC1977

P7 -11

Mode Button

PAC1873

PAC1919

P7 -12

Play Button

RAC2204

PAC1850

P7 -13

Sub Panel

PNW2797

PNW2889

P7 -15

Headphone Knob

PAC1707

PAC1862

P7 -16

Name Plate

PAM1776

PAM1779

P7 -17

VOL Knob L

PAC1902

PAC1924

P7 -18

VOL Knob R

PAC1903

PAC1925

P7 -19

JOG Knob

RAC2210

RAC2209

P7 -22

Getter Label

PRW1548

PRW1555

Ref.

No.

Mark

Symbol and Description

¶ The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".

¶ For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES", "2. SCHEMATIC DIAGRAM" and "3. PCB CONNECTION DIAGRAM".

PDR-509, PDR-509-G

4

7 CONTRAST OF PCB ASSEMBLIES

IC401

PCM1716E

PE8001A

IC451

Not used

PD0236AM

L451

CHIP SOLID INDUCTOR

Not used

OTL1040

C431, 432

CQMBA472J50

CQMBA152J50

C451

Not used

CKSQYB104K25

C452

Not used

PCH1142

(220

µF/25V)

C453

Not used

CKSQYB103K25

R454R456

RS1/10S0R0J

Not used

R457

RS1/10S473J

Not used

Mark

Symbol and Description

Part No.

PWZ3996

PWZ3999

Remarks

AUDIO ASSY

PWZ3999 and PWZ3996 are constructed the same except for the following:

F

E

DIGITAL I/O ASSY

Although PWZ4023 and PWZ4020 are different in part number, they consist of the same components.

R706, R707

RS1/10S473J

Not used

R721, R722

Not used

RS1/10S473J

Mark

Symbol and Description

Part No.

PWZ3977

PWZ3980

Remarks

OPERATING ASSY

PWZ3980 and PWZ3977 are constructed the same except for the following:

F

I

CN1

1P AC INLET

AKP1122

AKP7005

NSP

J41

BOARD IN WIRE

Not used

DB715BB0

COLOR: VIOLET

NSP

J42

BOARD IN WIRE

Not used

DB815BB0

COLOR: GLAY

NSP

J43

BOARD IN WIRE

Not used

DB215BB0

COLOR: RED

NSP

J44

BOARD IN WIRE

Not used

DB315BB0

COLOR: ORANGE

NSP

J45

BOARD IN WIRE

Not used

DB415BB0

COLOR: YELLOW

Mark

Symbol and Description

Part No.

PWZ4008

PWZ4011

Remarks

POWER SUPPLY ASSY

PWZ4011 and PWZ4008 are constructed the same except for the following:

F

J

PDR-509, PDR-509-G

5

A

B

C

D

1

23

4

1

2

3

4

E 1/2F AUDIO ASSY (PWZ3999)

· D/A BLOCK

J651

H

CN801

CN802

E 2/2

D/A CONVERTER

PE8001A

PCH1141

PCH1142

CN501

A 4/5

PS80503

R2898

0

(R)

PS80503

1/2F AUDIO ASSY (PWZ3999)

E

2. SCHEMATIC DIAGRAM

Note : When ordering service parts, be sure to refer to

"EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

2.1 AUDIO ASSY (1/2)

1/2F

E

PIONEER PDR-509 Service Manual

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