PIONEER PDR-L77/KUXJ/CA Service Manual

Cover page of PIONEER PDR-L77/KUXJ/CA Service Manual

Service Manual for PIONEER PDR-L77/KUXJ/CA, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
PDR-L77
RRV2243
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 5
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ......................... 35
5. PCB PARTS LIST ............................................... 46
6. ADJUSTMENT .................................................... 51
7. GENERAL INFORMATION ................................ 57
7.1 DIAGNOSIS .................................................. 57
CONTENTS
T ­ ZZE NOV. 1999 Printed in Japan
COMPACT DISC RECORDER
¶ This product is a system(s) component.
Be sure to connect it to the prescribed system component(s), otherwise damage may result.
^
)
STANDBY/ON
DISPLAY ON/OFF
TRACK NO.
DIGITAL REC LEVEL
+
­
Type
Model
Power Requirement
Remarks
PDR-L77
KUXJ/CA
AC120V
MYXJ
AC220-230V
NVXJ
AC230V
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used to-
gether with the following manual (s).
Model No.
Order No.
Remarks
PDR-509
RRV2055
Service guide
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7.1.1 POWER ON SEQUENCE ...................... 57
7.1.2 ERROR CODE ....................................... 59
7.1.3 DISASSEMBLY ...................................... 61
7.2 PARTS .......................................................... 63
7.1.2 IC ............................................................ 63
7.1.2 DISPLAY ................................................. 68
8. PANEL FACILITIES AND SPECIFICATIONS ....... 70
FOR U.S. MODELS
NECESSARY INFORMATION FOR DHHS RULES
MARKED ON THE REAR BASE AND ON THE TOP
OF CD MECHANISM AS BELOW.
DANGER ­ LASER RADIATION WHEN OPEN.
AVOID DIRECT EXPOSURE TO BEAM.
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
PDR-L77
RRV2243
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 5
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ......................... 35
5. PCB PARTS LIST ............................................... 46
6. ADJUSTMENT .................................................... 51
7. GENERAL INFORMATION ................................ 57
7.1 DIAGNOSIS .................................................. 57
CONTENTS
T ­ ZZE NOV. 1999 Printed in Japan
COMPACT DISC RECORDER
¶ This product is a system(s) component.
Be sure to connect it to the prescribed system component(s), otherwise damage may result.
^
)
STANDBY/ON
DISPLAY ON/OFF
TRACK NO.
DIGITAL REC LEVEL
+
­
Type
Model
Power Requirement
Remarks
PDR-L77
KUXJ/CA
AC120V
MYXJ
AC220-230V
NVXJ
AC230V
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used to-
gether with the following manual (s).
Model No.
Order No.
Remarks
PDR-509
RRV2055
Service guide
t
n
e
n
o
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m
o
Cl
e
d
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l
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7.1.1 POWER ON SEQUENCE ...................... 57
7.1.2 ERROR CODE ....................................... 59
7.1.3 DISASSEMBLY ...................................... 61
7.2 PARTS .......................................................... 63
7.1.2 IC ............................................................ 63
7.1.2 DISPLAY ................................................. 68
8. PANEL FACILITIES AND SPECIFICATIONS ....... 70
FOR U.S. MODELS
NECESSARY INFORMATION FOR DHHS RULES
MARKED ON THE REAR BASE AND ON THE TOP
OF CD MECHANISM AS BELOW.
DANGER ­ LASER RADIATION WHEN OPEN.
AVOID DIRECT EXPOSURE TO BEAM.
background image
2
PDR-L77
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
background image
3
PDR-L77
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS
b.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 23 mW
WAVELENGTH: 778 ­ 787 nm
LABEL CHECK
NVXJ type
MYXJ type
MYXJ type
Put on Top Plate
Put on Top Plate
Put on Top Plate
MYXJ and NVXJ types
KUXJ/CA Type
Put on Bottom Base
Put on Bridge
USYNLIG LASERSTRÅLING VED ÅBNING NÅR SIKKERHED SAF-
BRYDERE ER UDE AF FUNKTION.
UNDGÅ UDSÆTTELSE FOR STRÅLING
UNSICHTBARE LASER-STRAHLUNG TRITT AUS, WENN DECKEL
(ODER KLAPPE) GEÖFFNET IST! NICHT DEM STRAHL AUSSETZEN!
VRW1094
ADVARSEL
VORSICHT!
1. Laser Interlock Mechanism
The position of the switch (S601) on the SERVO
MECHANISM Assy for detecting loading state is detected
by the system microprocessor, and the design prevents
laser diode oscillation when the switch (S601) is not on
CLMP terminal side (CLMP signal is OFF or high level.).
Thus, the interlock will no longer function if the switch
(S601) is deliberately set to CLMP terminal side (low
level).
The interlock also does not function in the test mode
.
Laser diode oscillation will continue, if pin 1 of M51593FP
(IC101) on the PRE-AMP BOARD ASSY mounted on the
CD-R PICKUP is connected to GND, or pin 19 is
connected to low level (ON), or else the terminals of Q101
are shorted to each other (fault condition).
2. When the cover is opened with the servo mechanism
block removed and turned over, close viewing of the
objective lens with the naked eye will cause exposure to a
Class 1 laser beam.
Additional Laser Caution
Refer to page 51.
background image
PDR-L77
4
2. EXPLODED VIEWS AND PARTS LIST
NOTES :
Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screw adjacent to
mark on the product are used for disassembly.
2.1 PACKING
PDR-L77
2
3
4
13
17
5
19
MYXJ type
only
NVXJ type
only
Except NVXJ type
KUXJ/CA and NVXJ types
only
MYXJ type
only
11
14
15
18
7
6
8
16
12
1
1
9
10
20
background image
PDR-L77
5
(2) CONTRAST TABLE
PDR-L77/KUXJ/CA, MYXJ and NVXJ are constructed the same except for the following:
Mark No.
Description
Part No.
(1) PACKING PARTS LIST
1
AC Power Cord
See Contrast table (2)
2
Operating Instructions
See Contrast table (2)
3
Operating Instructions
See Contrast table (2)
4
Operating Instructions
See Contrast table (2)
NSP
5
Warranty Card
See Contrast table (2)
6
Remote Control Unit
AXD7242
(CU-PD113)
7
Battery Cover
RZN1156
8
Analog Recording Adapter
AXY7000
9
Stereo Audio Cord
PDE1126
10
Control Cord(Mini-plug Cord)
ADE7056
11
Optical Cord
RKX1031
NSP
12
Dry Cell Battery(R6P, AA)
VEM-013
13
Polyethylene Bag
Z21-038
(0.03
×230×340)
14
P Pad F
AHA7285
15
P Pad R
AHA7286
16
Sub Packing
AHD7842
17
Packing Case
See Contrast table (2)
18
Packing Sheet
AHG7065
19
Spacer
AHD7856
20
Fuse (T5A)
See Contrast table (2)
Part No.
Remarks
Mark
KUXJ/CA type
MYXJ type
NVXJ type
1
AC Power Cord
ADG7022
ADG1154
ADG1156
2
Operating Instructions
ARE7251
Not used
ARE7251
(English/French)
3
Operating Instructions
Not used
ARC7288
Not used
(Swedish/Dutch/Portuguese/Spanish)
4
Operating Instructions
Not used
ARE7250
Not used
(English/French/Italian/German)
NSP
5
Warranty Card
ARY7023
ARY7022
ARY7022
17
Packing Case
AHD7844
AHD7841
AHD7843
20
Fuse (T5A)
Not used
Not used
AEK7001
No.
Symbol and Description

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