PIONEER PRO-1150HD/KUCXC Service Manual

Cover page of PIONEER PRO-1150HD/KUCXC Service Manual

Service Manual for PIONEER PRO-1150HD/KUCXC, downloadable as a PDF file.

We also have owner's manual to this model.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
ARP3457
PLASMA DISPLAY SYSTEM
PRO-1150HD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s).
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ...................................................................... 2
1.1 CONTRAST TABLE....................................................................................................... 2
1.2 CONTRAST OF PCB ASSEMBLIES............................................................................. 9
2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM............................................................ 12
2.1 OVERALL CONNECTION DIAGRAM (1/2)................................................................. 12
2.2 OVERALL CONNECTION DIAGRAM (2/2)................................................................. 14
2.3 HNM BLOCK DIAGRAM.............................................................................................. 16
2.4 CONNECTOR PIN DESCRIPTION ............................................................................. 17
2.5 HN MODULE ASSY (1/6) [8620 BLOCK].................................................................... 18
2.6 HN MODULE ASSY (2/6) [8620_DDR BLOCK] .......................................................... 22
2.7 HN MODULE ASSY (3/6) [ETHERNET BLOCK]......................................................... 24
2.8 HN MODULE ASSY (4/6) [HNM_USB BLOCK] .......................................................... 26
2.9 HN MODULE ASSY (5/6) [HNM_IO BLOCK] .............................................................. 28
2.10 HN MODULE ASSY (6/6) [HNM_POWER BLOCK] .................................................. 30
3. PCB CONNECTION DIAGRAM........................................................................................ 32
3.1 HN MODULE ASSY..................................................................................................... 32
4. DIAGNOSIS ...................................................................................................................... 34
4.1 DIAGNOSIS FLOWCHART ......................................................................................... 34
5. SERVICE MODE............................................................................................................... 37
5.1 DETAILS OF FACTORY MENU................................................................................... 37
6. DISASSEMBLY ................................................................................................................. 38
6.1 DISASSEMBLY AND REASSEMBLY PRECAUTIONS FOR SPEAKER SYSTEM .... 38
Model
Type
Power Requirement
Remarks
PRO-1150HD
KUCXC
AC 120 V
Model No.
Order No.
Remarks
PDP-5080HD
ARP3443
EXPLODED VIEWS, BLOCK DIAGRAM, ADJUSTMENT, etc
T-ZZS-001 JUNE 2007 Printed in Japan
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
ARP3457
PLASMA DISPLAY SYSTEM
PRO-1150HD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s).
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ...................................................................... 2
1.1 CONTRAST TABLE....................................................................................................... 2
1.2 CONTRAST OF PCB ASSEMBLIES............................................................................. 9
2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM............................................................ 12
2.1 OVERALL CONNECTION DIAGRAM (1/2)................................................................. 12
2.2 OVERALL CONNECTION DIAGRAM (2/2)................................................................. 14
2.3 HNM BLOCK DIAGRAM.............................................................................................. 16
2.4 CONNECTOR PIN DESCRIPTION ............................................................................. 17
2.5 HN MODULE ASSY (1/6) [8620 BLOCK].................................................................... 18
2.6 HN MODULE ASSY (2/6) [8620_DDR BLOCK] .......................................................... 22
2.7 HN MODULE ASSY (3/6) [ETHERNET BLOCK]......................................................... 24
2.8 HN MODULE ASSY (4/6) [HNM_USB BLOCK] .......................................................... 26
2.9 HN MODULE ASSY (5/6) [HNM_IO BLOCK] .............................................................. 28
2.10 HN MODULE ASSY (6/6) [HNM_POWER BLOCK] .................................................. 30
3. PCB CONNECTION DIAGRAM........................................................................................ 32
3.1 HN MODULE ASSY..................................................................................................... 32
4. DIAGNOSIS ...................................................................................................................... 34
4.1 DIAGNOSIS FLOWCHART ......................................................................................... 34
5. SERVICE MODE............................................................................................................... 37
5.1 DETAILS OF FACTORY MENU................................................................................... 37
6. DISASSEMBLY ................................................................................................................. 38
6.1 DISASSEMBLY AND REASSEMBLY PRECAUTIONS FOR SPEAKER SYSTEM .... 38
Model
Type
Power Requirement
Remarks
PRO-1150HD
KUCXC
AC 120 V
Model No.
Order No.
Remarks
PDP-5080HD
ARP3443
EXPLODED VIEWS, BLOCK DIAGRAM, ADJUSTMENT, etc
T-ZZS-001 JUNE 2007 Printed in Japan
background image
PRO-1150HD
2
12
34
1
234
C
D
F
A
B
E
1. CONTRAST OF MISCELLANEOUS PARTS
1.1 CONTRAST TABLE
PDP-5080HD/KUCXC and PRO-1150HD/KUCXC are constructed the same except for the following:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5 6 1
4 7 3
R 5 0
1 R 0
RD1/4PU
J
RD1/4PU
J
RN2H
K
RS1P
K
56 x 101
47 x 103
R50
1R0
561
473
RN1/4PC
F
562 x 101
5621
5
2
6
1
Mark
No.
Symbol and Description
PDP-5080HD/KUCXC
PRO-1150HD/KUCXC
Remarks
<PCB ASSEMBLIES>
P173-1 MAIN Assy (US XGA R)
AWV2455
Not Used
P173-1 MAIN Assy (US XGA E)
Not Used
AWV2456
NSP
1..FUKUGO Assy(50XR)
AWV2469
Not Used
P163-1
2..SIDE IO Assty(US R)
AWW1274
Not Used
P173-2
2..TANSHI Assy(50R/60R)
AWW1279
Not Used
NSP
1..FUKUGO Assy(50XE)
Not Used
AWV2471
P163-1
2..SIDE IO Assy(US E)
Not Used
AWW1285
P173-2
2..TANSHI Assy(50E/60E)
Not Used
AWW1287
HN MODULE Assy
Not Used
AWV2497
No.1
<PACKING SECTION>
P161-2 Remote Contorol Unit
AXD1550
AXD1549
P161-3 Battery Cover(Gray)
AZN2680
Not Used
P161-3 Battery Cover(Black)
Not Used
AZN2681
P161-7 Operating Instructions
ARE1471
Not Used
(English, French, Spanish)
P161-7 Operating Instructions
Not Used
ARB1575
(English)
NSP
P161-11 Warranty Card KUC
ARY1196
Not Used
NSP
P161-11 Warranty Card EL
Not Used
ARY1123
P161-16 Pad (508REG B-L)
AHA2654
Not Used
P161-16 Pad (508EL B-L)
Not Used
AHA2659
P161-17 Pad (508REG B-R)
AHA2655
Not Used
P161-17 Pad (508EL B-R)
Not Used
AHA2660
P161-18 Pad (508REG T-L)
AHA2656
Not Used
P161-18 Pad (508EL T-L)
Not Used
AHA2661
P161-19 Pad (508REG T-R)
AHA2657
Not Used
P161-19 Pad (508EL T-R)
Not Used
AHA2662
background image
PRO-1150HD
3
56
7
8
56
7
8
C
D
F
A
B
E
Note: For PCB ASSEMBLIES, Refer to "1.2 CONTRAST OF PCB ASSEMBLIES".
: The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".
P161-20 Pad (508REG ACC)
AHA2658
Not Used
P161-20 Pad (508EL ACC)
Not Used
AHA2663
P161-22 Upper Carton(5080HD)
AHD3600
Not Used
P161-22 Upper Carton(1150HD)
Not Used
AHD3602
P161-25 Speaker System
SMW1975
Not Used
P161-25 Speaker System
Not Used
SMW1976
<REAR SECTION>
NSP
P163-17 Name Label(5080HD)
AAL2948
Not Used
NSP
P163-17 Name Label(508EL)
Not Used
AAL2955
P163-20 Label A(U)
AAX3478
Not Used
P163-20 Label A(UE)
Not Used
AAX3481
P163-21 Label B50(U)
AAX3540
Not Used
P163-21 Label B50(UE)
Not Used
AAX3544
P163-22 Label C(U)
AAX3501
Not Used
P163-22 Label C(UE)
Not Used
AAX3505
P163-27 Function Button Sheet (8U)
AAK2919
Not Used
P163-27 Function Button Sheet (8U/E)
Not Used
AAK2920
P163-28 Input Cover Label 8U
AAX3509
Not Used
P163-28 Input Cover Label 8UE
Not Used
AAX3512
Front Case Cushion (42B)
Not Used
AEB1462
No.11
<FRONT SECTION>
P165-12 1..Front Case Assy (508PU)
AMB3028
Not Used
P165-14
2..Pioneer Name Plate (50)
AAM1116
Not Used
P165-12 1..Front Case Assy (508EL)
Not Used
AMB3029
P165-14
2..Elite Badge
Not Used
AAM1102
<MULTI BASE SECTION>
P173-24 Terminal Panel A(U)
ANC2440
Not Used
P173-24 Terminal Panel A(UE)
Not Used
ANC2444
P173-25 POD Stay A
ANG2933
Not Used
P173-25 POD Stay B
Not Used
ANG2934
DLNA Stay
Not Used
ANG2932
No.2
Wire Saddle
Not Used
AEC1751
No.3
Card Spacer
Not Used
AEC2098
No.4
4P Housing Wire(J128)
Not Used
ADX3547
No.5
Flexible Cable(J216)
Not Used
ADD1474
No.6
Screw
Not Used
BMZ30P060FTB
No.7
Screw
Not Used
AMZ30P060FTB
No.8
Screw
Not Used
PMB30P080FNI
No.9
<TABLE TOP STAND>
P176-1 Base Cover Ass'y
AXY1176
AXY1177
P176-2 Stand Pipe L Ass'y
AXY1182
AXY1184
P176-3 Stand Pipe R Ass'y
AXY1183
AXY1185
Shading Bord Assy
Not Used
AMR3721
No.10
Mark
No.
Symbol and Description
PDP-5080HD/KUCXC
PRO-1150HD/KUCXC
Remarks
background image
PRO-1150HD
4
12
34
1
234
C
D
F
A
B
E
EXPLODED VIEWS
No.5
No.5
No.4
No.4
No.5
No.5
No.2
No.2
No.5
No.5
No.3
No.3
No.5
No.5
No.6
No.6
No.5
No.5
No.5
No.5
No.5
No.3
No.5
No.5
No.4
No.5
No.5
No.6
POD Stay B
No.9
No.8
No.2
No.1
No.7
No.7
USB Cable(J301)
ADF1034
No.10
<TABLE TOP STAND>
<MULTI BASE SECTION>
No.11
No.11
<REAR SECTION>
Rear Case
background image
PRO-1150HD
5
56
7
8
56
7
8
C
D
F
A
B
E
<CHASSIS SECTION>
PDP-5080HD/KUCXC
PRO-1150HD/KUCXC
Re-use Wire Saddle
AEC2118
3pcs.
Re-use Wire Saddle
AEC2118
2pcs.

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