PIONEER PRO-507PU Service Manual

Cover page of PIONEER PRO-507PU Service Manual

Service Manual for PIONEER PRO-507PU, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
ARP3399
T ­ ZZY SEPT. 2006 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
PRO-507PU
KUCXC
AC120 V
PRO-507PU
PLASMA DISPLAY
¶ This service manual should be used together with the following manual(s):
Model No.
Order No.
Remarks
PDP-5071PU/KUCXC
ARP3354
SAFETY INFORMATION, EXPLODED VIEWS AND PARTS LIST, BLOCK DIAGRAM,
PCB PARTS LIST, ADJUSTMENT, IC INFORMATION etc.
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS .............................. 2
2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ................... 10
2.1 OVERALL WIRING DIAGRAM ............................................ 10
2.2 HNM BLOCK DIAGRAM ..................................................... 12
2.3 CONNECTOR PIN DESCRIPTION .................................... 13
2.4 HN MODULE ASSY (1/6) .................................................... 14
2.5 HN MODULE ASSY (2/6) .................................................... 18
2.6 HN MODULE ASSY (3/6) .................................................... 20
2.7 HN MODULE ASSY (4/6) .................................................... 22
2.8 HN MODULE ASSY (5/6) .................................................... 24
2.9 HN MODULE ASSY (6/6) .................................................... 26
3. PCB CONNECTION DIAGRAM ................................................ 28
3.1 HN MODULE ASSY ............................................................ 28
4. TROUBLESHOOTING .............................................................. 30
5. IC INFORMATION ..................................................................... 33
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
ARP3399
T ­ ZZY SEPT. 2006 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
PRO-507PU
KUCXC
AC120 V
PRO-507PU
PLASMA DISPLAY
¶ This service manual should be used together with the following manual(s):
Model No.
Order No.
Remarks
PDP-5071PU/KUCXC
ARP3354
SAFETY INFORMATION, EXPLODED VIEWS AND PARTS LIST, BLOCK DIAGRAM,
PCB PARTS LIST, ADJUSTMENT, IC INFORMATION etc.
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS .............................. 2
2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ................... 10
2.1 OVERALL WIRING DIAGRAM ............................................ 10
2.2 HNM BLOCK DIAGRAM ..................................................... 12
2.3 CONNECTOR PIN DESCRIPTION .................................... 13
2.4 HN MODULE ASSY (1/6) .................................................... 14
2.5 HN MODULE ASSY (2/6) .................................................... 18
2.6 HN MODULE ASSY (3/6) .................................................... 20
2.7 HN MODULE ASSY (4/6) .................................................... 22
2.8 HN MODULE ASSY (5/6) .................................................... 24
2.9 HN MODULE ASSY (6/6) .................................................... 26
3. PCB CONNECTION DIAGRAM ................................................ 28
3.1 HN MODULE ASSY ............................................................ 28
4. TROUBLESHOOTING .............................................................. 30
5. IC INFORMATION ..................................................................... 33
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2
A
B
C
D
1
23
4
12
3
4
PRO-507PU
1. CONTRAST OF MISCELLANEOUS PARTS
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
561
473
R50
1R0
5621
560
47k
0.5
1
RD1/4PU
J
RD1/4PU
J
RN2H
K
RS1P
K
56 x 101
47 x 103
R50
1R0
561
473
5.62k
RN1/4PC
F
562 x 101
5621
· Parts of the packing section are all mentioned in this manual.
1.1 PACKING SECTION
Speed clamp x3
Bead band x3
Noise filter
for antenna cable
Binder for noise filter
5
7
24
9, 11, 14
2
8
19
20
13
10
12
21
15
1
16
4
3
23
17
22
18
6
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3
A
B
C
D
5
67
8
5
6
7
8
PRO-507PU
· PACKING Parts List
Mark No.
Description
Part No.
>
1
Power Cord (2 m)
ADG1215
2
G-LINK Cable (3 m)
VDX1010
3
Remote Control Unit
AXD1531
4
Battery Cover
AZN2681
NSP 5
Alkaline Dry Cell Battery (LR6, AA)
VEM1023
6
Filter
CTX1054
7
Binder Assy
AEC1908
8
Cleaning Cloth
AED1285
9
Operating Instructions (English)
ARB1573
10 Caution Card
ARM1239
11 Cleaning Caution (U)
ARM1303
12 Accessory Caution
ARM1304
NSP 13 Warranty Card
ARY1123
NSP 14 Card (Register)
ARY1156
15 Polyethlene Bag
AHG1394
16 Vinyl Bag
AHG1347
17 Pad (507EL. T-L)
AHA2576
18 Pad (507EL. T-R)
AHA2577
19 Pad (507EL. B-L)
AHA2578
20 Pad (507EL. B-R)
AHA2579
21 Under Carton (507EL)
AHD3491
22 Upper Carton (507EL)
AHD3492
23 Packing Sheet
AHG1352
24 Polyethylene Bag S
AHG1395
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4
A
B
C
D
1
23
4
12
3
4
PRO-507PU
PRO-507PU/KUCXC and PDP-5071PU/KUCXC are constructed the same except for the following :
PCB ASSEMBLIES
P23 - 1
1..MAIN Assy
AWV2312
AWV2309
NSP
1..IO Assy
AWV2313
AWV2310
P23 - 2
2..TANSHI ASSY
AWW1156
AWW1153
P23 - 3
2..POD ASSY
AWW1154
AWW1158
P13 - 2
2..SIDE ASSY
AWW1157
AWW1155
1..HN MODULE Assy
Not used
AWV2311
Refer to "Replacement of AWV2311:
HOME NETWORK MODULE Assy"
MULTI BASE SECTION
P23 - 37
Terminal Panel A (U/B)
ANC2394
ANC2396
P23 - 38
POD Stay A
ANG2933
Not used
P23 - 38
POD Stay B
Not used
ANG2934
DLNA Stay
Not used
ANG2932
No.1
Wire Saddle
Not used
AEC1751
No.2
Loking Wire Spacer
Not used
AEC2098
No.3
4P Housing Wire (J124)
Not used
ADX3417
No.4
3P Housing Wire (J125)
Not used
ADX3484
No.5
Flexible Cable (J216)
Not used
ADD1474
No.6
REAR SECTION
P13 - 17
NSP
Name Label
AAL2766
AAL2812
P13 - 22
Terminal Label A (U/B)
AAX3325
Not used
P13 - 22
Terminal Label A (U/E)
Not used
AAX3331
P13 - 23
Terminal Label C (U/B)
AAX3330
Not used
P13 - 23
Terminal Label C (U/E)
Not used
AAX3335
P13 - 24
Terminal Label B50 (U/B)
AAX3414
Not used
P13 - 24
Terminal Label B50 (U/E)
Not used
AAX3416
P13 - 29
Function Button Sheet (U)
AAK2895
Not used
P13 - 29
Function Button Sheet (U/E)
Not used
AAK2903
P13 - 30
Input Cover Label U
AAX3363
Not used
P13 - 30
Input Cover Label U/E
Not used
AAX3404
FRONT SECTION
P15 - 3
Front Case Assy (507PU)
AMB2917
AMB2918
P15 - 5
Pioneer Name Plate
AAM1098
Not used
P15 - 5
Elite Badge
Not used
AAM1102
PDP SERVICE ASSY
P25
1..PDP SERVICE Assy
AWU1212
AWU1227
P25 - 1
NSP
2..P. Chassis (507) Assy
AWU1148
Not used
P25 - 1
NSP
2..P. Chassis (507E) Assy
Not used
AWU1187
P25 - 8
2..Clamp Base
ANG3030
Not used
P25 - 10
NSP
2..PCB Spacer
AEC1126
Not used
P25 - 13
2..Wire Saddle
AEC1751
Not used
P25 - 16
2..PCB Support
AEC1958
Not used
P25 - 17
2..Harness Lifter 28
AEC1982
Not used
P25 - 22
2..DC Sheet A
AMR3612
Not used
P25 - 23
2..Address Sheet E
AMR3621
Not used
P25 - 24
2..Address Sheet D
AMR3631
Not used
P25 - 25
2..Gasket E
ANK1874
Not used
P25 - 37
2..Polyethylene Bag
AHG1337
Not used
TABLE TOP STAND
P26 - 1
NSP
Stand Pipe Assy
AXY1141
Not used
P26 - 2
NSP
Base Cover Assy
AXY1142
Not used
P26 - 3
Bolt (HEX)
ABA1358
Not used
P26 - 4
Bolt (HEX)
ABA1359
Not used
P26 - 5
Screw
ABA1360
Not used
CONTRAST TABLE
Part No.
PDP-5071PU
KUCXC
Ref. No.
Symbol and Description
Remarks
Mark
PRO-507PU
KUCXC
1.2 EXTERIOR SECTION
Note : For PCB ASSEMBLIES, Refer to " CONTRAST OF PCB ASSEMBLIES ".
: The numbers in the remarks column correspond to the numbers on the " EXPLODED VIEWS ".
background image
5
A
B
C
D
5
67
8
5
6
7
8
PRO-507PU
EXPLODED VIEWS
No.5
No.5
No.4
No.4
No.5
No.5
Note: see next page
Note: see next page
No.5
No.5
No.1
No.1
No.5
No.5
No.2
No.2
No.5
No.5
No.3
No.3
No.5
No.5
No.6
No.6
POD Stay B
POD Stay B
PMB30P080FNI
PMB30P080FNI
AMZ30P060FTB
AMZ30P060FTB
AMZ30P060FTB
AMZ30P060FTB
BMZ30P060FTB
BMZ30P060FTB
BMZ30P060FTB
BMZ30P060FTB
No.5
No.5
No.4
No.5
Note: see next page
No.5
No.5
No.1
No.5
No.5
No.2
No.5
No.5
No.3
No.5
No.5
No.6
POD Stay B
PMB30P080FNI
AMZ30P060FTB
AMZ30P060FTB
BMZ30P060FTB
BMZ30P060FTB

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