PIONEER SC-05/KUXJ/CA Service Manual

Cover page of PIONEER SC-05/KUXJ/CA Service Manual

Service Manual for PIONEER SC-05/KUXJ/CA, downloadable as a PDF file.

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  • The manual has 227 pages
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
2008 Printed in Japan
SC-07
RRV3818
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
SC-07
SC-05
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
SC-07
KUXJ/CA
AC 120 V
SC-05
KUXJ/CA
AC 120 V
For details, refer to "Important Check Points for good servicing".
T-ZZV JULY
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
2008 Printed in Japan
SC-07
RRV3818
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
SC-07
SC-05
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
SC-07
KUXJ/CA
AC 120 V
SC-05
KUXJ/CA
AC 120 V
For details, refer to "Important Check Points for good servicing".
T-ZZV JULY
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SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains cer tain electrical par ts contain chemicals which are known to the State of California to cause cancer,
bir th defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement par ts which have these
special safety character istics are identified in this
Service Manual.
Electr ical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
infor mation, alw ays consult the current PIO N EER
Service Manual. A subscription to, or
additional copies
of, PIO N EER Ser vice Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be perfor med for the
contin ued protection of the customer and ser vice
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known ear th ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the ear th ground and all exposed
metal par ts of the appliance (input/output ter minals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc.on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
1. SERVICE PRECAUTIONS ....................................................................................................................................................6
1.1 NOTES ON SOLDERING ...............................................................................................................................................6
1.2 NOTES ON REPLACING PARTS ...................................................................................................................................6
1.3 NOTES ON ASSEMBLING .............................................................................................................................................7
2. SPECIFICATIONS .................................................................................................................................................................9
2.1 ACCESSORIES ..............................................................................................................................................................9
2.2 SPECIFICATIONS.........................................................................................................................................................10
2.3 PANEL FACILITIES .......................................................................................................................................................11
3. BASIC ITEMS FOR SERVICE.............................................................................................................................................18
3.1 CHECK POINTS AFTER SERVICING..........................................................................................................................18
3.2 PCB LOCATIONS .........................................................................................................................................................19
3.3 JIGS LIST .....................................................................................................................................................................21
4. BLOCK DIAGRAM...............................................................................................................................................................22
4.1 OVERALL WIRING DIAGRAM......................................................................................................................................22
4.2 AUDIO BLOCK DIAGRAM ............................................................................................................................................24
4.3 DSP BLOCK DIAGRAM................................................................................................................................................26
4.4 HDMI NETWORK BLOCK DIAGRAM...........................................................................................................................27
4.5 MICROCOMPUTER BLOCK DIAGRAM.......................................................................................................................28
4.6 POWER BLOCK DIAGRAM..........................................................................................................................................30
5. DIAGNOSIS.........................................................................................................................................................................32
5.1 DIAGNOSIS FLOWCHART...........................................................................................................................................32
5.2 CIRCUIT DESCRIPTION ..............................................................................................................................................66
6. SERVICE MODE .................................................................................................................................................................74
6.1 TEST MODE .................................................................................................................................................................74
7. DISASSEMBLY....................................................................................................................................................................79
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................82
8.1 HOW TO UPDATE FIRMWARE ....................................................................................................................................82
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................88
9.1 PACKING SECTION .....................................................................................................................................................88
9.2 EXTERIOR SECTION...................................................................................................................................................90
9.3 CHASSIS SECTION .....................................................................................................................................................92
9.4 REAR PANEL SECTION...............................................................................................................................................94
9.5 FRONT PANEL SECTION ............................................................................................................................................96
10. SCHEMATIC DIAGRAM ....................................................................................................................................................98
10.1 AUDIO ASSY ..............................................................................................................................................................98
10.2 D-MOTHER ASSY (1/4) ............................................................................................................................................100
10.3 D-MOTHER ASSY (2/4) ............................................................................................................................................102
10.4 D-MOTHER ASSY (3/4) ............................................................................................................................................104
10.5 D-MOTHER ASSY (4/4) ............................................................................................................................................106
10.6 FRONT IN and V-BRIDGE ASSYS ...........................................................................................................................108
10.7 232C & CONTROL ASSY .........................................................................................................................................110
10.8 HDMI NETWORK ASSY (1/6)...................................................................................................................................112
10.9 HDMI NETWORK ASSY (2/6)...................................................................................................................................114
10.10 HDMI NETWORK ASSY (3/6).................................................................................................................................116
10.11 HDMI NETWORK ASSY (4/6).................................................................................................................................118
10.12 HDMI NETWORK ASSY (5/6).................................................................................................................................120
10.13 HDMI NETWORK ASSY (6/6).................................................................................................................................122
10.14 INTERFACE ASSY .................................................................................................................................................124
10.15 COMPONENT ASSY ..............................................................................................................................................126
10.16 COMPOSITE S ASSY ............................................................................................................................................128
10.17 FRONT BRIDGE ASSY ..........................................................................................................................................130
10.18 DISPLAY, VOL and POWER SW ASSYS ...............................................................................................................132
10.19 PRE BRIDGE, ICE BUFFER, ICE SHIELD and PRIMARY GUARD ASSYS..........................................................134
10.20 ICE INTERFACE and ZOUT ASSYS ......................................................................................................................136
10.21 ICEPOWER AMP ASSY (1/5) .................................................................................................................................138
10.22 ICEPOWER AMP ASSY (2/5) .................................................................................................................................140
10.23 ICEPOWER AMP ASSY (3/5) .................................................................................................................................142
10.24 ICEPOWER AMP ASSY (4/5) .................................................................................................................................144
10.25 ICEPOWER AMP ASSY (5/5) .................................................................................................................................146
10.26 PRIMARY ASSY .....................................................................................................................................................148
10.27 REG ASSY..............................................................................................................................................................150
10.28 ICE REG ASSY.......................................................................................................................................................152
10.29 B REG ASSY ..........................................................................................................................................................154
10.30 B DIODE, DCDC, and HDMI RECT ASSYS ...........................................................................................................156
11. PCB CONNECTION DIAGRAM ......................................................................................................................................157
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11.1 AUDIO ASSY ............................................................................................................................................................ 158
11.2 D-MOTHER ASSY .................................................................................................................................................... 162
11.3 FRONT IN ASSY ...................................................................................................................................................... 166
11.4 232C & CONTROL ASSY......................................................................................................................................... 167
11.5 HDMI NETWORK ASSY........................................................................................................................................... 168
11.6 INTERFACE ASSY ................................................................................................................................................... 172
11.7 COMPONENT and V-BRIDGE ASSYS .................................................................................................................... 176
11.8 COMPOSITE S ASSY .............................................................................................................................................. 180
11.9 FRONT BRIDGE ASSY ............................................................................................................................................ 182
11.10 DISPLAY, POWER SW and VOL ASSYS ............................................................................................................... 184
11.11 PRE BRIDGE, ICE BUFFER and ICE SHIELD ASSYS ......................................................................................... 188
11.12 ICE INTERFACE ASSY .......................................................................................................................................... 190
11.13 ICEPOWER AMP ASSY ......................................................................................................................................... 192
11.14 ZOUT, PRIMARY GUARD and REG ASSYS.......................................................................................................... 196
11.15 PRIMARY ASSY ..................................................................................................................................................... 200
11.16 ICE REG ASSY ...................................................................................................................................................... 202
11.17 B DIODE and B REG ASSYS ................................................................................................................................. 204
11.18 DCDC and HDMI RECT ASSYS ............................................................................................................................ 206
12. ELECTRICAL PARTS LIST ............................................................................................................................................. 207

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