PIONEER S-DV440/XTW/UC Service Manual

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Service Manual for PIONEER S-DV440/XTW/UC, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV2932
T ­ ZZP MAY. 2004 Printed in Japan
S-DV440
XTW/UC
SPEAKER SYSTEM
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
CS Assy ( Subwoofer )
The grille assy is attached to the cabinet by press-fitting with
adhesive. To detach it, pry it open by inserting a flat blade
screwdriver into backside of it. To attach it, clean the press-
fitting part and apply a bit of adhesive . Then press it to the
bafle.
The subwoofer is attached to the baffle by 6 external screws.
To detach it, unfasten those screws.
CS Assy ( Front Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is attached to the cabinet by 4 internal screws.
To detach it, first unfasten screws of the bottom stand and hexa-
gon socket screws on top side. Next remove screws for the cabi-
net and SP unit. Then remove the cable. When attaching it, face
its terminal toward the input terminal.
CS Assy ( Surround Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the stand by inserting a flat blade screwdriver
into the cabinet lower side. Then pry it open by inserting a flat
blade screwdriver into the grille slot.
The speaker unit is attached to the grille by 4 external screws.
To detach it, first remove the rear cabinet Then remove the
cable. When attaching it, face its terminal downward.
CS Assy ( Center Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is attached to the cabinet by 4 internal screws.
To detach it, first unfasten screws of the bottom stand. Next
remove screws for the cabinet and SP unit. Then remove the
cable. When attaching it, face its terminal toward the input ter-
minal.
Front
Sub Woofer
Surround
Center
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV2932
T ­ ZZP MAY. 2004 Printed in Japan
S-DV440
XTW/UC
SPEAKER SYSTEM
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
CS Assy ( Subwoofer )
The grille assy is attached to the cabinet by press-fitting with
adhesive. To detach it, pry it open by inserting a flat blade
screwdriver into backside of it. To attach it, clean the press-
fitting part and apply a bit of adhesive . Then press it to the
bafle.
The subwoofer is attached to the baffle by 6 external screws.
To detach it, unfasten those screws.
CS Assy ( Front Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is attached to the cabinet by 4 internal screws.
To detach it, first unfasten screws of the bottom stand and hexa-
gon socket screws on top side. Next remove screws for the cabi-
net and SP unit. Then remove the cable. When attaching it, face
its terminal toward the input terminal.
CS Assy ( Surround Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the stand by inserting a flat blade screwdriver
into the cabinet lower side. Then pry it open by inserting a flat
blade screwdriver into the grille slot.
The speaker unit is attached to the grille by 4 external screws.
To detach it, first remove the rear cabinet Then remove the
cable. When attaching it, face its terminal downward.
CS Assy ( Center Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is attached to the cabinet by 4 internal screws.
To detach it, first unfasten screws of the bottom stand. Next
remove screws for the cabinet and SP unit. Then remove the
cable. When attaching it, face its terminal toward the input ter-
minal.
Front
Sub Woofer
Surround
Center
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2
1
23
4
12
3
4
C
D
F
A
B
E
S-DV440
For Packing
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
CS ASSY (Surround)
Front Cabinet
SNK2742
Rear Cabinet (L)
SNK2743
Bottom Plate
SNK2744
NSP
Rear Cabinet (R)
SNK2771
Grille
SMG1808
NSP
Grille Cloth
SAS1565
NSP
Grille Frame
SMH1077
Speaker Wire
SDD1275
Packing (size 4 x 83 mm)
SEC1806
Packing (size 4 x 134 mm)
SEC1813
Packing (size 4 x 88 mm)
SEC1814
Packing (size 4 x 35 mm)
SEC1815
Packing (size 4 x 20 mm)
SEC1816
NSP
Packing
SEC1837
In-Put Terminal
SKX1062
NSP
Plastic Cap
SNK2790
Speaker
B70DU55-51D
Screw
BPZ35P080FZB
Hexagon Socket Screw
SBA1228
NSP
CS Assy (Front)
SMW1807
NSP
CS Assy (Surround)
SMW1808
NSP
CS Assy (Center)
SMW1809
NSP
CS Assy (Subwoofer)
SMW1810
NSP
Model Label (FL)
SAN3388
NSP
Model Label (FR)
SAN3389
NSP
Model Label (SL)
SAN3394
NSP
Model Label (SR)
SAN3395
NSP
Model Label (C)
SAN3400
NSP
Model Label (SW)
SAN3401
NSP
Caution Label
SRW1094
NSP
Caution Label (L)
SRN1010
NSP
Caution Label (R)
SRN1011
NSP
Cosmetic Stand Set
SEA1640
Polyethylene Bag
SHL1372
Cosmetic Stand
SNK2750
NSP
Cosmetic Plate Set
SEA1641
Polyethylene Bag
SHL1372
Cosmetic Plate
SNK2751
NSP
Fastener Set
SEA1642
Screw
BMZ50P080FNC
Polyethylene Bag S0
SHL1314
NSP
Polyethylene Bag S0
SHL1404
Fastener
SNB1070
NSP
Accessary Set
SEA1643
Speaker Wire (White)
SDS6007
Speaker Wire (Red)
SDS6008
Speaker Wire (Green)
SDS6009
Speaker Wire (Purple)
SDS6010
Speaker Wire (Blue)
SDS6011
Speaker Wire (Grey)
SDS6012
Non Skid Pads
SEP1300
Non Skid Pads (for SW)
SEP1302
Polyethylene Bag
SHL6008
NSP
Stand Set
SEA1644
Packing
SEC1810
Polyethylene Bag S0
SHL1349
Stand
SNK2758
Supplement Inst.
SRK1007
Top Protector
SHA2411
Middle Protector
SHA2412
Bottom Protector
SHA2413
Protection Sheet S5
SHC1813
Polyethylene Bag
SHL1345
Paking Case
SHG2558
CS ASSY (Front)
Mark No.
Description
Part No.
Bottom Plate
SNK2745
Front Cabinet
SNK2746
Rear Cabinet (L)
SNK2747
Top Plate (L)
SNK2748
Top Plate (R)
SNK2749
NSP
Rear Cabinet (R)
SNK2772
Grille
SMG1807
NSP
Badge
SAM6006
NSP
Grille Cloth
SAS1565
NSP
Grille Frame
SMH1078
Speaker Wire
SDD1275
Gasket
SEB1282
Packing (size 1.5 x 75 mm)
SEC1805
Packing (size 4 x 102 mm)
SEC1808
Packing (size 4 x 144 mm)
SEC1811
Packing (size 4 x 210 mm)
SEC1812
In-Put Terminal
SKX1062
NSP
Acoustic Absorbent (White)
SMV2194
NSP
Acoustic Absorbent (Black)
SMV2198
Speaker
K101DC55-51D
Screw
BPZ35P100FZK
Screw
BPZ35P080FZB
Hexagon Socket Screw
SBA1228
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3
1
23
4
1
2
3
4
C
D
F
A
B
E
S-DV440
Mark No.
Description
Part No.
CS ASSY (Subwoofer)
Mark No.
Description
Part No.
CS ASSY (Center)
Front Cabinet
SNK2752
Rear Cabinet
SNK2753
NSP
Cosmetic Top Board
SNK2754
Bottom Plate
SNK2755
Grille
SMG1809
NSP
Badge
SAM6006
NSP
Grille Cloth
SAS1566
NSP
Grille Frame
SMH1079
Speaker Wire
SDD1275
Packing (size 4 x 75 mm)
SEC1807
Packing (size 4 x 237 mm)
SEC1817
Packing (size 60 x 45 mm)
SEC1835
In-Put Terminal
SKX1062
NSP
Acoustic Absorbent (White)
SMV2195
NSP
Acoustic Absorbent (Black)
SMV2199
Speaker
K101DC55-51D
Screw
BPZ35P080FZB
NSP
Cabinet
SMM1996
Grille
SMG1810
NSP
Grille Cloth
SAS1567
NSP
Grille Frame
SMH1081
Cable
SDD1331
Packing
SEC1627
Input Terminal
SKX1060
NSP
Paper Tube 50
SMR1373
NSP
Acoustic Absorbent (White)
SMV2196
NSP
Acoustic Absorbent (Black)
SMV2197
NSP
Cosmetic Buffle
SNK2756
NSP
Cosmetic Port Tube
SNK2757
Speaker
M16LR90-51D
Screw (for Cosmetic Port Tube)
BPZ40P100FMC
Screw (for Speaker unit)
BYC40P160FZB
SCHEMATIC DIAGRAM
SDD1275
SDD1331
Full-Range
INPUT
Red
White
Packing
Packing
INPUT
Red
Black
Woofer
background image
4
1
23
4
12
3
4
C
D
F
A
B
E
S-DV440
Num.
No.
PARTS
1
2
3
4
5
6
7
8
9
10
11
12
1
1
1
1
1
1
1
1
2
1
1
1
13
14
15
16
17
18
19
20
21
1
1
1
1
2
1
8
4
4
SPEAKER
WIRE
HEXAGON
SOCKET
SCREW
No.
REAR
CABINET
PARTS
Num.
FRONT
CABINET
COSMETIC
PLATE­
GRILLE
SPEAKER
BOTTOM
PLATE
TOP
PLATE
ACOUSTIC
ABSORBENT(DUFFEL
FELT)
ACOUSTIC
ABSORBENT(POLYESTER
FIBER)
INPUT
TERMINAL
CAUTION
LABEL
MODEL
LABEL(L)
PACKING
PACKING
PACKING
PACKING
PACKING
SCREW(M3.5
×
8)
SCREW(M3.5
×
10)
This
part
is
enclosed
as
a
accessories.
1
2
4
5
8
9
10
11
12
13
20
21
6
19
14
18
3
15
17
16
7
PRODUCT APPEARANCE
CS ASSY(F)
background image
5
1
23
4
1
2
3
4
C
D
F
A
B
E
S-DV440
Only
for
L
side
Only
for
R
side
GRILLE
11
1
1
Num.
No.
No.
PARTS
PARTS
Num.
1
2
3
6
10
1
9
SCREW(M3.5
×
8)
5
4
REAR
CABINET
12
7
4
8
PACKING
PACKING
BOTTOM
PLATE
FRONT
CABINET
8
SPEAKER
WIRE
PACKING
YOKE
CAP
COSMETIC
STAND-
IN-PUT
TERMINAL
PACKING
14
15
16
18
17
HEXAGON
SOCKET
SCREW
PLASTIC
CAP
1
1
1
1
2
1
2
1
1
1
1
MODEL
LABEL
1
SPEAKER
13
PACKING
1
This
part
is
enclosed
as
a
accessories.
1
2
4
5
6
8
9
10
12
11
13
14
15
16
17
18
3
7
PRODUCT APPEARANCE
CS ASSY(S)

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