PIONEER S-DV525/XTW/EW Service Manual

Cover page of PIONEER S-DV525/XTW/EW Service Manual

Service Manual for PIONEER S-DV525/XTW/EW, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV2941
T ­ ZZP MAY. 2004 Printed in Japan
S-DV525
XTW/EW
SPEAKER SYSTEM
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
CS Assy ( Front Speaker )
The grille assy is attached to the cabinet by press-fitting. To
detach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is atached to the cabinet by 4 internal screws.
To detach it, first the grille assy is removed. Next unfasten
screws of the bottom stand and the hexagon socket screw of a
top plate is removed. Then remove screws for the cabinet and
SP unit, and remove the cable.
When attaching it, face its terminal toward the input terminal.
CS Assy ( Center Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is attached to the cabinet by 4 internal screws.
To detach it, first unfasten screws of the bottom stand. Next
remove screws for the cabinet and SP unit. Then remove the
cable. When attaching it, face its terminal toward the input ter-
minal.
CS Assy ( Subwoofer )
The grille assy is attached to the cabinet by press-fitting with
adhesive. To detach it, pry it open by inserting a flat blade
screwdriver into backside of it. To attach it, clean the press-
fitting part and apply a bit of adhesive. Then press it to the
baffle.
The subwoofer is attached to the baffle by 6 external screws.
To detach it, unfasten those screws.
Front
Sub Woofer
Center
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV2941
T ­ ZZP MAY. 2004 Printed in Japan
S-DV525
XTW/EW
SPEAKER SYSTEM
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
CS Assy ( Front Speaker )
The grille assy is attached to the cabinet by press-fitting. To
detach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is atached to the cabinet by 4 internal screws.
To detach it, first the grille assy is removed. Next unfasten
screws of the bottom stand and the hexagon socket screw of a
top plate is removed. Then remove screws for the cabinet and
SP unit, and remove the cable.
When attaching it, face its terminal toward the input terminal.
CS Assy ( Center Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is attached to the cabinet by 4 internal screws.
To detach it, first unfasten screws of the bottom stand. Next
remove screws for the cabinet and SP unit. Then remove the
cable. When attaching it, face its terminal toward the input ter-
minal.
CS Assy ( Subwoofer )
The grille assy is attached to the cabinet by press-fitting with
adhesive. To detach it, pry it open by inserting a flat blade
screwdriver into backside of it. To attach it, clean the press-
fitting part and apply a bit of adhesive. Then press it to the
baffle.
The subwoofer is attached to the baffle by 6 external screws.
To detach it, unfasten those screws.
Front
Sub Woofer
Center
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2
1
23
4
12
3
4
C
D
F
A
B
E
S-DV525
For Packing
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
CS ASSY (Center)
Front Cabinet
SNK2752
Rear Cabinet
SNK2753
NSP
Cosmetic Top Board
SNK2754
Bottom Plate
SNK2755
Grille
SMG1809
NSP
Badge
SAM6006
NSP
Grille Cloth
SAS1566
NSP
Grille Frame
SMH1079
Speaker Wire
SDD1275
Packing (size 4 x 75 mm)
SEC1807
Packing (size 4 x 237 mm)
SEC1817
Packing (size 60 x 45 mm)
SEC1835
In-Put Terminal
SKX1062
NSP
Acoustic Absorbent (White)
SMV2195
NSP
Acoustic Absorbent (Black)
SMV2199
Speaker
K101DC55-51D
Screw
BPZ35P080FZB
CS ASSY (Front)
Mark No.
Description
Part No.
Bottom Plate
SNK2745
Front Cabinet
SNK2746
Rear Cabinet (L)
SNK2747
Top Plate (L)
SNK2748
Top Plate (R)
SNK2749
Cosmetic Plate
SNK2751
NSP
Rear Cabinet (R)
SNK2772
Grille
SMG1807
NSP
Badge
SAM6006
NSP
Grille Cloth
SAS1565
NSP
Grille Frame
SMH1078
Speaker Wire
SDD1275
Packing (size 1.5 x 75 mm)
SEC1805
Packing (size 4 x 102 mm)
SEC1808
Packing (size 4 x 144 mm)
SEC1811
Packing (size 4 x 210 mm)
SEC1812
In-Put Terminal
SKX1062
NSP
Acoustic Absorbent
SMV2194
NSP
Acoustic Absorbent
SMV2198
Speaker
K101DC55-51D
Screw
BPZ35P080FZB
Hexagon Socket Screw
SBA1228
NSP
CS Assy (Center)
SMW1809
NSP
CS Assy (Subwoofer)
SMW1810
NSP
CS Assy (Front)
SMW1829
NSP
Model Label (FL)
SAN3386
NSP
Model Label (FR)
SAN3387
NSP
Model Label (Center)
SAN3390
NSP
Model Label (Subwoofer)
SAN3391
NSP
Fastener Set
SEA1642
Screw
BMZ50P080FNC
Polyethylene Bag S0(for screw) SHL1314
Polyethylene Bag S0(for fastener) SHL1404
Fastener
SNB1070
NSP
Accessary Set
SEA1643
Speaker Wire (White)
SDS6007
Speaker Wire (Red)
SDS6008
Speaker Wire (Green)
SDS6009
Speaker Wire (Purple)
SDS6010
Speaker Wire (Blue)
SDS6011
Speaker Wire (Grey)
SDS6012
Non Skid Pads (for Front,Center) SEP1300
Non Skid Pads (for SW)
SEP1302
Polyethylene Bag
SHL6008
NSP
Stand Set
SEA1644
Packing
SEC1810
Polyethylene Bag S0
SHL1349
Stand
SNK2758
Supplement Inst.
SRK1014
(English, French, German, Italian, Duch, Spanish)
Top Protector
SHA2423
Middle Protector
SHA2424
Bottom Protector
SHA2425
Protection Sheet S5
SHC1813
Packing Case
SHG2543
Polyethylene Bag
SHL1345
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3
1
23
4
1
2
3
4
C
D
F
A
B
E
S-DV525
CS ASSY (Subwoofer)
Mark No.
Description
Part No.
NSP
Cabinet
SMM1996
Grille
SMG1810
NSP
Grille Cloth
SAS1567
NSP
Grille Frame
SMH1081
Cable
SDD1331
Packing
SEC1627
Input Terminal
SKX1060
NSP
Paper Tube 50
SMR1373
NSP
Acoustic Absorbent (White)
SMV2196
NSP
Acoustic Absorbent (Black)
SMV2197
NSP
Cosmetic Buffle
SNK2756
NSP
Cosmetic Port Tube
SNK2757
Speaker
M16LR90-51D
Screw (for Cosmetic Port Tube)
BPZ40P100FMC
Screw (for Speaker unit)
BYC40P160FZB
SCHEMATIC DIAGRAM
SDD1275
SDD1331
Woofer
Red
White
INPUT
Packing
Packing
INPUT
Red
Black
Woofer
Ø
3.1
2.5
8
SCREW(SBA1228)
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4
1
23
4
12
3
4
C
D
F
A
B
E
S-DV525
PRODUCT APPEARANCE (FRONT)
Num.
No.
PARTS
1
2
3
4
5
6
7
8
9
10
11
12
13
1
1
1
1
1
1
1
1
2
1
1
1
1
14
15
16
17
18
19
20
21
1
1
1
2
1
8
4
4
SPEAKER
WIRE
HEXAGON
SOCKET
SCREW
No.
REAR
CABINET
PARTS
Num.
FRONT
CABINET
COSMETIC
PLATE
GRILLE
SPEAKER
BOTTOM
PLATE
TOP
PLATE
ACOUSTIC
ABSORBENT(DUFFEL
FELT)
ACOUSTIC
ABSORBENT(POLYESTER
FIBER)
INPUT
TERMINAL
CAUTION
LABEL
MODEL
LABEL(L)
PACKING
PACKING
PACKING
PACKING
PACKING
SCREW(M3.5
×
8)
SCREW(M3.5
×
10)
1
2
4
5
8
9
10
11
12
13
20
21
6
19
14
18
3
15
17
16
7
background image
5
1
23
4
1
2
3
4
C
D
F
A
B
E
S-DV525
PRODUCT APPEARANCE (Center SP)
6
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
1
1
1
1
1
2
2
1
1
2
1
1
12
1
Num.
No.
Part Name
Front Cabinet
Speaker Wire
Acoustic Absorbent(Duffel Felt)
Input Terminal
Model Label
Loud Speaker
Cosmetic Top Board
Bottom Plate
Packing
Packing
Packing
Rear Cabinet
Grille Assy
Acoustic Absorbent(Polyester Fiber)
Screw
5
7
8
7
9
10
11
12
13
15
14
14

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