PIONEER S-DV99 Service Manual

PIONEER S-DV99 Service Manual
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Service Manual for PIONEER S-DV99, downloadable as a PDF file.

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ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

Front

Surround

Center

Subwoofer

Front

Surround

S-DV830

RRV2807

SPEAKER SYSTEM

S-DV830

S-DV830SW S-DV830ST

S-DV99

S-DV99SW S-DV99ST

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Model

Type

Power Requirement

S-DV830, S-DV830SW

KUCXJI

AC120V

S-DV830ST

XJI/UC

S-DV99, S-DV99SW

MYXJI

AC220-230V

S-DV99ST

XJI/EW

S-DV99, S-DV99SW

NVXJI

AC230V

This product does not finction properly when independent ; to avoid malfunctions, be

sure to connect it to the prescribed system component(s), otherwise damage may result

XV-DV830

RRV2817

S-DV830

S-DV830SW

RRV2807

S-DV830ST

DVD/CD TUNER

SPEAKER SYSTEM

POWERED SUBWOOFER

SPEAKER SYSTEM

This manual

Component

System

Service Manual

Remarks

XV-DV99

RRV2792

S-DV99

S-DV99SW

RRV2807

S-DV99ST

DVD/CD TUNER

SPEAKER SYSTEM

POWERED SUBWOOFER

SPEAKER SYSTEM

This manual

Component

System

Service Manual

Remarks

For details, refer to "Important symbols for good services".

T-ZZE JULY 2003 printed in Japan

S-DV830

1234

123

SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and cer tain electrical par ts contain chemicals which are known to the state of California to

cause cancer, bir th defects or other reproductive harm.

Health & Safety Code Section 25249.6 Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse)

and/or

(slow operating fuse) on PCB indicate that replacement

parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide)

et/ou

(fusible de type lent) sur CCI indiquent que

les pièces de remplacement doivent avoir la même désignation.

ANY MEASUREMENTS NOT WITHIN THE

LIMITS OUTLINED ABOVE ARE INDICATIVE

OF A POTENTIAL SHOCK HAZARD AND

MUST BE CORRECTED BEFORE RETURN-

ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance

have special safety related character istics. These are

often not evident

from visual

inspection nor the

protection afforded by them necessarily can be obtained

by using replacement components rated for voltage,

wattage, etc. Replacement par ts which have these

special safety character istics are identified in this

Service Manual.

Electr ical components having such features are

identified by marking with a

on the schematics and

on the parts list in this Service Manual.

The use of a substitute replacement component which

does not have the same safety characteristics as the

PIONEER recommended replacement one, shown in the

parts list in this Service Manual, may create shock, fire,

or other hazards.

Product Safety is continuously under review and new

instructions are issued from time to time. For the latest

infor mation, always consult the current PIONEER

Ser vice Manual. A subscription to, or

additional copies

of, PIONEER Ser vice Manual may be obtained at a

nominal charge from PIONEER.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be perfor med for the

continued protection of the customer and ser vice

technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known ear th ground

(water pipe, conduit, etc.) by connecting a leakage

current tester such as Simpson Model 229-2 or

equivalent between the ear th ground and all exposed

metal par ts of the appliance (input/output ter minals,

screwheads, metal overlays, control shaft, etc.). Plug

the AC line cord of the appliance directly into a 120V

AC 60 Hz outlet and turn the AC power switch on. Any

current measured must not exceed 0.5 mA.

Device

under

test

Leakage

current

tester

Earth

ground

Reading should

not be above

0.5 mA

Also test with

plug reversed

(Using AC adapter

plug as required)

Test all

exposed metal

surfaces

AC Leakage Test

S-DV830

1234

123

CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2

1. SPECIFICATIONS ............................................................................................................................................ 5

2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6

2.1 PACKING ................................................................................................................................................... 6

2.2 PRODUCT APPEARANCE SECTION [POWERD SUBWOOFER] ........................................................... 8

2.3 AMPLIFIER ASSY ................................................................................................................................... 10

2.4 PRODUCT APPEARANCE SECTION [SPEAKER SYSTEM] ................................................................. 12

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................14

3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM .............................................................. 14

3.2 AF and TRADE 1 ASSY ........................................................................................................................... 16

3.3 6CH AMP ASSY ...................................................................................................................................... 18

3.4 POWER ASSY ......................................................................................................................................... 20

3.5 PRIMARY ASSY ...................................................................................................................................... 22

4. PCB CONNECTION DIAGRAM ..................................................................................................................... 24

4.1 AF and TRADE 1 ASSY ........................................................................................................................... 24

4.2 6CH AMP ASSY ...................................................................................................................................... 28

4.3 POWER ASSY ......................................................................................................................................... 30

4.4 PRIMARY ASSY ...................................................................................................................................... 34

5. PCB PARTS LIST ........................................................................................................................................... 36

6. ADJUSTMENT ............................................................................................................................................... 38

7. GENERAL INFORMATION ............................................................................................................................. 39

7.1 DIAGNOSIS ............................................................................................................................................. 39

7.1.1 PROTECTION CIRCUIT ....................................................................................................................... 39

7.1.2 DISASSEMBLY ..................................................................................................................................... 41

7.2 IC ............................................................................................................................................................. 43

7.3 CLEANING............................................................................................................................................... 43

S-DV830

678

1. SPECIFICATIONS

(SDS1115)

(SDS1116)

(SDS1117)

(SDS1118)

(SDS1119)

(SEC1563)

(SXG1067)

Speaker cords

Speaker Stands x 4

5 m x 3 (for center, front L-R speakers)

Speaker cords

10 m x 2 (for rear L-R speakers)

Non-skid pads

(subwoofer) x4

(SEP1270)

Non-skid pads

(center speaker) x3

accessories

Amplifier Section

Continuous Power (RMS) . . . . . 75 W / channel

. . . . . . . . . . . . . . . . . . . . . (1 kHz, THD 10%, 6

)

Miscellaneous (MY and NV types)

Power Requirements

MY type . . . . . . . . . .AC 220230 V, 50/60 Hz

NV type . . . . . . . . . . . . . . AC 230V, 50/60 Hz

Power Consumption . . . . . . . . . . . . . . . . . 163 W

Power Consumption

in standby mode . . . . . . . . . . . . . . . . . . . 0.48 W

Satellite Speaker System

(S-DV99ST)

Type Sealed, antimagnetic

Speaker . . . . . . . . . . . . . . . . . 8.7 cm (cone type)

. . . . . . . . . . . . . . . . . . . . . . . . 5.2 cm (cone type)

Nominal impedence . . . . . . . . . . . . . . . . . . . . 6

Frequency range . . . . . . . . . . . . . .80 20,000 Hz

Max. input . . . . . . . . . . . . . . . . . . . . 75 W (JEITA)

Front / Surround speakers

Dimensions . . . . . 110 (W) x 59 (D) x 284 (H) cm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 kg

Center speaker

Dimensions . . . . . 284 (W) x 59 (D) x 110 (H) cm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 kg

Powered subwoofer

(S-DV99SW)

Type . . . . . .Bass reflex floor type, antimagnetic

Speaker . . . . . . . . . . . . . . . . . .18 cm (cone type)

Nominal impedence . . . . . . . . . . . . . . . . . . . . 6

Frequency range . . . . . . . . . . . . . . . 25 2300 Hz

Max. input . . . . . . . . . . . . . . . . . . . . 75 W (JEITA)

Dimensions . . . . 192 (W) x 436 (D) x 395 (H) cm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.5 kg

Miscellaneous (KU type)

Power Requirements . . . . . . . . AC 120 V, 60 Hz

Power Consumption. . . . . . . . . . . . . . . . . 178 W

Power Consumption

in standby mode . . . . . . . . . . . . . . . . . . . 0.46 W

Satellite Speaker System

(S-DV830ST)

Type Sealed, antimagnetic

Speaker. . . . . . . . . . . . . . . . . .8.7 cm (cone type)

. . . . . . . . . . . . . . . . . . . . . . . . .5.2 cm (cone type)

Nominal impedence . . . . . . . . . . . . . . . . . . . 6

Frequency range . . . . . . . . . . . . . 80

20,000 Hz

Max. input. . . . . . . . . . . . . . . . . . . . 75 W (JEITA)

Front / Surround speakers

Dimensions . . . . .110 (W) x 59 (D) x 284 (H) cm

4 11/32 (W) x 2 5/16 (D) x 11 3/16 (H) in.

Weight . . . . . . . . . . . . . . . . . . . 0.7 kg / 1 lb. 9 oz

Center speaker

Dimensions . . . . .284 (W) x 59 (D) x 110 (H) cm

11 3/16 (W) x 2 9/32 (D) x 4 11/32 (H) in.

Weight . . . . . . . . . . . . . . . . . . . 0.7 kg / 1 lb. 9 oz

Powered subwoofer (S-DV830SW)

Type . . . . . . Bass reflex floor type, antimagnetic

Speaker. . . . . . . . . . . . . . . . . . 18 cm (cone type)

Nominal impedence . . . . . . . . . . . . . . . . . . . 6

Frequency range . . . . . . . . . . . . . .

25 2300 Hz

Max. input. . . . . . . . . . . . . . . . . . . . 75 W (JEITA)

Dimensions . . . .192 (W) x 436 (D) x 395 (H) cm

7 9/16 (W) x 17 5/32 (D) x 15 9/16 (H) in.

Weight . . . . . . . . . . . . . . . . . 12.5 kg / 27 lb. 9 oz

·Specifications and design subject to

possible modification without notice, due

to improvements.

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