PIONEER S-IW651-LR/XTM/UC Service Manual

Cover page of PIONEER S-IW651-LR/XTM/UC Service Manual

Service Manual for PIONEER S-IW651-LR/XTM/UC, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
S-IW631-LR
RRV3852
T-ZZR SEP. 2008 Printerd in Japan
IN-WALL SPEAKER
S-IW631-LR
/XTM/UC
S-IW651-LR /XTM/UC
S-IW831-LR /XTM/UC
S-IW851-LR /XTM/UC
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains certain electrical parts contain chemicals which are known to the State of California to cause cancer,
birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
S-IW631-LR
RRV3852
T-ZZR SEP. 2008 Printerd in Japan
IN-WALL SPEAKER
S-IW631-LR
/XTM/UC
S-IW651-LR /XTM/UC
S-IW831-LR /XTM/UC
S-IW851-LR /XTM/UC
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains certain electrical parts contain chemicals which are known to the State of California to cause cancer,
birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
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2
S-IW631-LR
12
3
4
C
D
F
A
B
E
1
23
4
1. REASSEMBLY AND DISASSEMBLY PRECAUTIONS
· The grille is inserted into the baffle. To detach it, insert a grill
removal tool into each of the 4 corner holes of the grille net and
pull it out carefully.
· The subframe is attached to the baffle frame by 4 external
screws. To detach it, unfasten those screws.
(for IW631 and IW651)
· The crossover networks is attached to the baffle frame by 4
external screws. To detach them, first disconnect the speaker's
wires.
Next remove the baffle frame. Then unfasten those screws.
· The tweeter is attached to the baffle by 2 external screws.
To detach it, unfasten those screws. When re-attaching it, face its
terminal rightward. [S-IW631-LR, S-IW831-LR only]
· The woofer is attached to the baffle by 4 external screws.
To detach it, unfasten those screws. When re-attaching it, face its
terminal lower right.
· Attach the speaker frame to the wall /ceiling, and
tighten the screws lightly (temporary attachment).
At this point the rotating clamp will rotate so that the rotating
clamp and frame are clamped on to the wall/ceiling.
Gently try pulling the speaker forward and check that all of the
rotating clamps have rotated outwards and are lightly clamping
to the wall/ceiling.
· Tighten the screws firmly using no more than the
maximum torque specified.
Allowable maximum torque: 1.0 N.m
Screw
Speaker frame
Rotating clamp
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3
S-IW631-LR
5
67
8
5
6
7
8
C
D
F
A
B
E
(1/2)
(1/2)
Serial No. Label
(2/2)
(2/2)
2. EXPLODED VIEWS AND PARTS LIST
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
2.1 PACKING
1
Packing Case
(for S-IW631-LR)
CB16080
(for S-IW651-LR)
CB16081
(for S-IW831-LR)
CB20037
(for S-IW851-LR)
CB20038
2
Protector (Top)
PL16056T
3
Bottom Protector
PL16056B
4
Grille Assy
S160M071-F4
5
Accessories Set (Removal Tool)
SFAP001-F4
6
Accessories Set (Adhesive Tape)
SFAP002-F4
NSP 7
Warranty Card
SRY1049
8
Operating Instruction
SRD1374
(English/French)
9
Template
IM161
10
Inner Pad
IP160108
11
Polyethylene bag (for CS)
PE019191
PACKING Parts List
Mark No.
Description
Part No.
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4
S-IW631-LR
12
3
4
C
D
F
A
B
E
1
23
4
2.2 CS ASSY
(WF)
Model Label
1
Screw (for Install Nail)
SC045042
2
Baffle Frame
(for S-IW631-LR, S-IW831-LR)
FP13
(for S-IW651-LR, S-IW851-LR)
FP16
3
Packing
PK261
(for S-IW631-LR, S-IW651-LR)
4
Sub Frame
BK100
(for S-IW631-LR, S-IW651-LR)
5
Screw
SC040733
6
Speaker (Woofer)
(for S-IW631-LR)
C16ER85-51F
(for S-IW831-LR)
B20ER85-51F
6
Speaker
(for S-IW651-LR)
C16GR12-51FX
(for S-IW851-LR)
B20GR12-51FX
7
- - - - - - - - - - - - -
- - - - - - -
8
Nail Stopper
BK99
9
Cushion
RF18
10
Install Nail
BK101
11
Network Assy
(for S-IW631-LR/XTM/UC)
CR64
(for S-IW651-LR/XTM/UC)
CR60
(for S-IW831-LR/XTM/UC)
CR65
(for S-IW851-LR/XTM/UC)
CR61
12
TW Rear Housing Assy
SFAP003-F4
(for S-IW631-LR, S-IW831-LR)
13
Speaker
FADE25-52D
(for S-IW631-LR, S-IW831-LR)
14
Level Control Assy (for HF)
SCA002-F4
15
Level Control Assy (for LF)
SCA001-F4
(for S-IW651-LR, S-IW851-LR)
16
Screw (for Bracket)
SC031042
17
Bracket
BK104
18
Switch Label
(for S-IW631-LR, S-IW831-LR)
LB577
(for S-IW651-LR, S-IW851-LR)
LB586
19
Paint Mask
CV16053
20
Lock Tie
CA110801
CS Assy Parts List
Mark No.
Description
Part No.
Mark No.
Description
Part No.
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5
S-IW631-LR
5
67
8
5
6
7
8
C
D
F
A
B
E
3. SCHEMATIC DIAGRAM
3.1 NETWORK ASSY
[1] Network Assy (CR64)
[2] Network Assy (CR60)
WF +
TW +
SW2
ON-ON-ON
poly switch
L 2
C2
L1
C1
3
5
4
6
1
2
R1
R2
R3
4.7 uF / 100 V
33 uF / 100 V
RF-RM135
0.47 mH
1.0 mH
+
+
+
P.SW: (RF-RM135 : rated 60 V)
P.SW has extreme positive resistance-temperature characteristics.
If an abnormal current flows to P.SW due to an excessive input or
unusual signal, P.SW heats up and the resistance rapidly increases.
With this function, the speakers are protected from excessive input
or unusual signal. The resistance value increases even when using
a soldering iron for repairing, so allow it to cool before using.
10
10
5.6
+
+
poly switch
2
1
L1
L2
C1
C2
C3
C4
3
5
4
6
1
2
R2
R 3
R4
R1
3.9 uF /
250 Vdc / 150 Vac
6.8 uF / 100 V
390 uF / 100 V
1.3 mH
0.27 mH
12 uF / 100 V
to be shorted
RF-RM160
P.SW: (RF-RM160 : rated 60 V)
P.SW has extreme positive resistance-temperature characteristics.
If an abnormal current flows to P.SW due to an excessive input or
unusual signal, P.SW heats up and the resistance rapidly increases.
With this function, the speakers are protected from excessive input
or unusual signal. The resistance value increases even when using
a soldering iron for repairing, so allow it to cool before using.
1
3.3
2.2

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