PIONEER VSX816K Service Manual

Cover page of PIONEER VSX816K Service Manual

Service Manual for PIONEER VSX816K, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
UP
DOWN
MULTI JOG
MASTER
VOLUME
ENTER
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-816
STANDBY/ON
PHONES
DVD/LD
TV/SAT
DVR/VCR
VIDEO
CD
CD-R/TAPE/MD
FM
AM
STANDARD
MIDNIGHT/
LOUDNESS
ADVANCED
SURR
ST/DIRECT/
AUTO SURR
LISTENING MODE
QUICK
SETUP
SETUP
RETURN
TUNING/
STATION
TONE
ANALOG
ATT
SPEAKERS
TUNER
EDIT
DIMMER
MULTI JOG
XM
MCACC
SETUP MIC
DIGITAL IN
AUDIO
R
L
VIDEO
VIDEO INPUT
S-VIDEO
AUX
SIGNAL
SELECT
SB ch
PROCESSING
ACOUSTIC
EQ
DIGITAL PRECISION
PROCESSING
DIGITAL PRECISION
PROCESSING
VSX-816-K
RRV3328
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-816-K
VSX-816-S
VSX-916-K
VSX-916-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWINGMODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
VSX-816-K
KUXJ/CA
AC 120 V
VSX-816-S
KUXJ/CA
AC 120 V
VSX-916-K
MYXJ5
AC 220 V to 230 V
VSX-916-S
MYXJ5
AC 220 V to 230 V
For details, refer to "Important Check Points for Good Servicing".
T-ZZK MAY 2006 printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
UP
DOWN
MULTI JOG
MASTER
VOLUME
ENTER
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-816
STANDBY/ON
PHONES
DVD/LD
TV/SAT
DVR/VCR
VIDEO
CD
CD-R/TAPE/MD
FM
AM
STANDARD
MIDNIGHT/
LOUDNESS
ADVANCED
SURR
ST/DIRECT/
AUTO SURR
LISTENING MODE
QUICK
SETUP
SETUP
RETURN
TUNING/
STATION
TONE
ANALOG
ATT
SPEAKERS
TUNER
EDIT
DIMMER
MULTI JOG
XM
MCACC
SETUP MIC
DIGITAL IN
AUDIO
R
L
VIDEO
VIDEO INPUT
S-VIDEO
AUX
SIGNAL
SELECT
SB ch
PROCESSING
ACOUSTIC
EQ
DIGITAL PRECISION
PROCESSING
DIGITAL PRECISION
PROCESSING
VSX-816-K
RRV3328
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-816-K
VSX-816-S
VSX-916-K
VSX-916-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWINGMODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
VSX-816-K
KUXJ/CA
AC 120 V
VSX-816-S
KUXJ/CA
AC 120 V
VSX-916-K
MYXJ5
AC 220 V to 230 V
VSX-916-S
MYXJ5
AC 220 V to 230 V
For details, refer to "Important Check Points for Good Servicing".
T-ZZK MAY 2006 printed in Japan
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SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and cer tain electrical par ts contain chemicals which are known to the state of California to
cause cancer, bir th defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related character istics. These are
often not evident
from visual
inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement par ts which have these
special safety character istics are identified in this
Service Manual.
Electr ical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
infor mation, always consult the current PIONEER
Service Manual. A subscription to, or
additional copies
of, PIONEER Ser vice Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be perfor med for the
continued protection of the customer and ser vice
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known ear th ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the ear th ground and all exposed
metal par ts of the appliance (input/output ter minals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 FRONT PANEL SECTION ....................................................................................................................... 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................12
3.1 BLOCK DIAGRAM ................................................................................................................................... 12
3.2 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 14
3.3 MAIN ASSY (1/3) ..................................................................................................................................... 16
3.4 MAIN ASSY (2/3) ..................................................................................................................................... 18
3.5 MAIN ASSY (3/3) ..................................................................................................................................... 20
3.6 DSP ASSY (1/2) (for VSX-816) ................................................................................................................ 22
3.7 DSP ASSY (2/2) (for VSX-816) ................................................................................................................ 24
3.8 DSP ASSY (1/2) (for VSX-916) ................................................................................................................ 26
3.9 DSP ASSY (2/2) (for VSX-916) ................................................................................................................ 28
3.10 POWER PACK (1/2), TRANS 2 and TRANS 3 ASSYS .......................................................................... 30
3.11 POWER PACK ASSY (2/2) .................................................................................................................... 32
3.12 COMPONENT ASSY ............................................................................................................................. 34
3.13 HEADPHONE, PRE-OUT and 5.1CHIN ASSYS ................................................................................... 35
3.14 FRONT DISPLAY, R. ENCODER and POWER KEY ASSYS ................................................................ 36
3.15 S. VIDEO, TRANS 4 and REGULATOR ASSYS .................................................................................... 38
3.16 VIDEO, DIGITAL IN, FRONT VIDEO, PRIMARY and TRANS 1 ASSYS................................................ 40
3.17 USB ASSY ............................................................................................................................................. 42
3.18 USB IN ASSY ........................................................................................................................................ 44
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 46
4.1 USB IN ASSY .......................................................................................................................................... 47
4.2 MAIN ASSY ............................................................................................................................................. 48
4.3 DSP ASSY (FOR VSX-916) ..................................................................................................................... 52
4.4 DSP ASSY (FOR VSX-816) ..................................................................................................................... 56
4.5 POWER PACK ASSY............................................................................................................................... 60
4.6 TRANS2, TRANS3, TRANS4 and TRANS1 ASSYS ................................................................................ 64
4.7 COMPONENT ASSY ............................................................................................................................... 66
4.8 HEADPHONE and 5.1 CHIN ASSYS ...................................................................................................... 67
4.9 FRONT DISPLY, R. ENCODER and POWER KEY ASSYS ..................................................................... 68
4.10 S. VIDEO and FRONT VIDEO ASSYS .................................................................................................. 72
4.11 PRE-OUT ASSY .................................................................................................................................... 74
4.12 REGULATOR and DIGITAL IN ASSYS .................................................................................................. 75
4.13 PRIMARY ASSY .................................................................................................................................... 76
4.14 VIDEO ASSY ......................................................................................................................................... 78
4.15 USB ASSY ............................................................................................................................................. 79
5. PCB PARTS LIST ........................................................................................................................................... 80
6. ADJUSTMENT ............................................................................................................................................. 108
7. GENERAL INFORMATION ........................................................................................................................... 109
7.1 DIAGNOSIS ........................................................................................................................................... 109
7.1.1 DISASSEMBLY................................................................................................................................ 109
7.2 PARTS.................................................................................................................................................... 112
7.2.1 IC ..................................................................................................................................................... 112
7.3 EXPLANATION ...................................................................................................................................... 127
7.3.1 DETECTION CIRCUIT .................................................................................................................... 127
7.3.2 AMPLIFIER SYSTEM PROTECTION OPERATION SPECIFICATION............................................ 129
7.3.3 AMPLIFIER FAILURE DIAGNOSIS FLOW CHART ........................................................................ 131
7.3.4 USB Module .................................................................................................................................... 132
8. PANEL FACILITIES ...................................................................................................................................... 138
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1. SPECIFICATIONS
Amplifier section
·
Continuous power output (stereo)
Front. . 110 W (20 to 20 000 Hz, THD 0.7 %, 8
)
1
·
Continuous power output (surround)
Front. . . . . 110 W per channel (1 kHz, 1.0 %, 8
)
Center . . . . . . . . . . . . . 110 W (1 kHz, 1.0 %, 8
)
Surround . . . . . . . . . . . . . . . . . 110 W per channel
(1 kHz, 1.0 %, 8
)
Surround Back . . . . . . . . . . . . 110 W per channel
(1 kHz, 1.0 %, 8
)
Audio section
·
Input (Sensitivity/Impedance)
CD, DVR/VCR, CD-R/TAPE/MD,
DVD/LD, TV/SAT . . . . . . . . . . . . . . 200 mV/47 k
·
Frequency response
CD, DVR/VCR, CD-R/TAPE/MD, DVD/LD,
TV/SAT . . . . . . . . . . . . . . 5 Hz to 100,000 Hz dB
·
Output (Level/Impedance)
DVR/VCR REC, CD-R/TAPE/
MD REC. . . . . . . . . . . . . . . . . . . . . 200 mV/2.2 k
·
Tone control
Bass. . . . . . . . . . . . . . . . . . . . . . . .
± 6 dB (100 Hz)
Treble. . . . . . . . . . . . . . . . . . . . . . .
± 6 dB (10 kHz)
Loudness. . . . . . . . +10 dB/+5 dB (100 Hz/10 kHz)
(at volume level ­50 dB)
·
Signal-to-Noise Ratio (IHF, short circuited,
A network)
CD, DVR/VCR, CD-R/TAPE/MD,
DVD/LD, TV/SAT . . . . . . . . . . . . . . . . . . . . . 96 dB
·
Signal-to Noise Ratio [EIA, at 1 W (1 kHz)]
CD, DVR/VCR, CD-R/TAPE/MD,
DVD/LD, TV/SAT . . . . . . . . . . . . . . . . . . . . . 79 dB
Video Section
·
Input (Sensitivity/Impedance)
DVR/VCR, DVD/LD, TV/SAT. . . . . . . .1 Vp-p/75
·
Output (Level/Impedance)
DVR/VCR, MONITOR OUT. . . . . . . . .1 Vp-p/75
·
Frequency response
DVR/VCR, DVD/LD,
TV/SAT
MONITOR . . . . . . . 5 Hz to 7 MHz dB
Signal-to-Noise Ratio. . . . . . . . . . . . . . . . . . . 55 dB
Crosstalk. . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 dB
Component video section
·
Input (Sensitivity)
DVD/LD, TV/SAT, DVR/VCR . . . . . . . 1 Vp-p/75
·
Output (Level/Impedance)
MONITOR OUT. . . . . . . . . . . . . . . . . . 1 Vp-p/75
·
Frequency response
DVD/LD, TV/SAT,
DVR/VCR
MONITOR . . . . 5 Hz to 40 MHz dB
Signal-to-Noise Ratio. . . . . . . . . . . . . . . . . . .60 dB
·
FM Tuner Section
Frequency Range . . . . . . . . 87.5 MHz to 108 MHz
Usable Sensitivity . . . . . . . . . . Mono:13.2 dBf, IHF
(1.3
µV/ 75 )
50 dB Quieting Sensitivity. . . . . . . . Mono: 20.2 dB
Stereo: 38.6 dBf
Signal-to-Noise Ratio. . . . .Mono: 73 dB (at 85 dBf)
Stereo: 70 dB (at 85 dBf)
Distortion . . . . . . . . . . . . . . . Stereo: 0.5 % (1 kHz)
Alternate Channel Selectivity . . . . . . . . . . . . 60 dB
(400 kHz)
Stereo Separation . . . . . . . . . . . . . . .40 dB (1 kHz)
Frequency Response . . . . . . . . . . 30 Hz to 15 kHz
(
±1 dB)
Antenna Input (DIN) . . . . . . . . . . 75
unbalanced
Note
1 Continuous average power output of 110 watts* per channel, min., at 8ohms, from 20 Hz to 20 000 Hz with no
more than 0.7 %** total harmonic distortion (front).
* Measured pursuant to the Federal Trade Commission's Trade Regulation rule on Power Output Claims for
Amplifiers.
** Measured by Audio Spectrum Analyzer.
AM Tuner Section
Frequency Range. . . . . . . . . 530 kHz to 1700 kHz
Sensitivity (IHF, Loop antenna). . . . . . . . 350
µV/m
Signal-to-Noise Ratio. . . . . . . . . . . . . . . . . . .50 dB
Antenna . . . . . . . . . . . . . . . . . . . . . . Loop antenna
Miscellaneous
Power requirements . . . . . . . . . . .AC 120V / 60Hz
Power consumption . . . . . . . . . . . 370 W / 480 VA
In standby. . . . . . . . . . . . . . . . . . . . . . . . . 0.5 W
Dimensions
. . . . . . . . 169/16 (W) in. x 61/4 (H) in. x 137/8 (D) in.
420 (W) mm x 158 (H) mm x 352.5 (D) mm
Weight (without package). . . . . . . . 20.3 lb (9.2 kg)
Furnished Parts
Microphone (for Auto MCACC setup). . . . . . . . . . 1
Dry cell batteries (AA size IEC R6) . . . . . . . . . .2
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . .1
AM loop antenna. . . . . . . . . . . . . . . . . . . . . . . . . .1
FM wire antenna . . . . . . . . . . . . . . . . . . . . . . . . . .1
Operating instructions
Note
· Specifications and the design are subject to
possible modifications without notice, due to
improvements.
VSX-816/KUXJ/CA
Manufactured under license from Dolby
Laboratories. "Dolby", "Pro Logic",
"Surround EX", and the double-D symbol
are trademarks of Dolby Laboratories.
"DTS" ,"DTS-ES" ,"DTS 96/24" and
"Neo:6" are trademarks of Digital Theater
Systems, Inc.
Accessories
Remote control
(KUXJ/CA : XXD3105)
(MYXJ5 : XXD3107)
AM loop antenna
(ATB7013)
FM wire antenna
(ADH7030)
AA size IEC R6
Dry cell batteries (x2)
Microphone
(for Auto MCACC setup)
(APM7008)
ANALOG
ATT
MIDNIGHT/
LOUDNESS
SB
ch
DIMMER
SLEEP
SR+
+10
D.ACCESS
CLASS
DISC
RECEIVER
SOURCE
INPUT
SELECT
ENTER
TV
CONTROL
SHIFT
VOL
TV
DVR
TV
CTRL
CD
TUNE
TUNE
ST
ST
AUTO
SURR
STANDARD
ADV.SURR
S.RETRIEVER
SIGNAL
SEL
STEREO
INPUT
SELECT
TVCH
MPX
AUDIO
DISP
SUB
TITLE
DIALOG
E
EFFECT/CH
SEL
ACOUSTIC
EQ
REC
MUTE
TV
VOL
ENTER
REC
STOP
JUKEBOX
HDD
CH
CH
DV
D
TOP
MENU
DT
V
MENU
DTV
ON/OFF
D
TV
INFO
T.EDIT
MENU
RETURN
GUIDE
SETUP
CATEGORY
RECEIVER
DVD
FM
AM
RECEIVER
CD-R/TAPE
XM
RADIO
A
U
D
IO
/V
ID
E
O
P
R
E
-P
R
O
G
R
A
M
M
E
D
R
E
M
O
T
E
C
O
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