PIONEER VSX-D411/KUXJI Service Manual

Cover page of PIONEER VSX-D411/KUXJI Service Manual

Service Manual for PIONEER VSX-D411/KUXJI, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
DOWN
STATION
TUNER EDIT
INPUT ATT
FL DIMMER
CLASS
BAND
MPX
STANDARD
ADVANCED
SURROUND
STEREO/
DIRECT
SIGNAL
SELECT
UP
ENTER
INPUT
SELECTOR
MASTER VOLUME
MULTI JOG
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
R
STANDBY
STANDBY/ON
PHONES
TUNING
MONITOR
MULTI JOG
MULTI JOG
MIDNIGHT
LOUDNESS
TONE
QUICK
SETUP
LISTENING MODE
Nm-Û.,,
VSX-D511
RRV2581
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D511
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
VSX-D511
KUXJI
AC120V
VSX-D511
KCXJI
AC120V
For details, refer to "Important symbols for good services" on the next page.
T-ZZR FEB.2002.printed in Japan
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
DOWN
STATION
TUNER EDIT
INPUT ATT
FL DIMMER
CLASS
BAND
MPX
STANDARD
ADVANCED
SURROUND
STEREO/
DIRECT
SIGNAL
SELECT
UP
ENTER
INPUT
SELECTOR
MASTER VOLUME
MULTI JOG
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
R
STANDBY
STANDBY/ON
PHONES
TUNING
MONITOR
MULTI JOG
MULTI JOG
MIDNIGHT
LOUDNESS
TONE
QUICK
SETUP
LISTENING MODE
Nm-Û.,,
VSX-D511
RRV2581
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D511
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
VSX-D511
KUXJI
AC120V
VSX-D511
KCXJI
AC120V
For details, refer to "Important symbols for good services" on the next page.
T-ZZR FEB.2002.printed in Japan
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VSX-D511
A
B
C
D
12
34
12
3
4
2
SAFTY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement par ts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement par ts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and ser vice
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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VSX-D511
A
B
C
D
5
678
56
7
8
3
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
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VSX-D511
A
B
C
D
12
34
12
3
4
4
CONTENTS
SAFTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. EXPLODED VIEWS AND PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 EXTERIOR SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 FRONT PANEL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 OVERALL WIRING CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 D.D & INPUT(1/4) ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 D.D & INPUT(2/4) ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5 D.D & INPUT(3/4) ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6 D.D & INPUT(4/4) ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.7 AMP & PRIMARY(1/2), TRANS2 and TRANS3 ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.8 AMP & PRIMARY(2/2), REGULATOR, AMP INPUT and TRANS1 ASSYS . . . . . . . . . . . . . . . 26
3.9 VIDEO, 6CH IN and S.VIDEO ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.10 FRONT, R.ENCODER and POWER SW ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.11 DIGITAL IN, H.P. and KAWA ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.12 FM/AM TUNER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4. PCB CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.1 TRANS1, TRANS2 and TRANS3 ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2 D.D & INPUT ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.3 AMP INPUT and AMP ASSYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.4 FRONT, POWER SW, H.P. and R.ENCODER ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.5 REGULATOR, HASHIGETA and KAWA ASSYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.6 DIGITAL IN, 6CH IN, VIDEO and BOARD TO BOARD ASSYS . . . . . . . . . . . . . . . . . . . . . 50
4.7 FM/AM TUNER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5. PCB PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6. ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.1 DISASSEMBLY and DIAGNOSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2 PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.2.1 IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.2.2 DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8. PANEL FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
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VSX-D511
A
B
C
D
5
678
56
7
8
5
1. SPECIFICATIONS
Î
Accessories
Remote control unit
(XXD3038)
AM loop antenna
(ATB7009)
FM wire antenna
(ADH7004)
AA size IEC R6P
Dry cell batteries (x2)
Amplifier Section
Continuous average power output of 100 watts* per channel, min.,
at 8 ohms, from 20 Hz to 20,000 Hz with no more than 0.2 %** total
harmonic distortion (front).
Continuous Power Output
Front .................................... 100 W per channel (1kHz, 1.0 %, 8 )
Center ..................................................... 100 W (1kHz, 1.0 %, 8 )
Surround .............................. 100 W per channel (1kHz, 1.0 %, 8 )
Surround Back .................... 100 W per channel (1kHz, 1.0 %, 8 )
Input (Sensitivity/Impedance)
CD, VCR/DVR, CD-R/TAPE/MD, DVD/LD, TV/SAT ... 200 mV/47 k
Frequency Response
CD, VCR/DVR, CD-R/TAPE/MD, DVD/LD,TV/SAT
.................................................................. 5 Hz to 100,000 Hz
dB
Output (Level/Impedance)
VCR/DVR REC, CD-R/TAPE/MD REC .................... 200 mV/2.2 k
Tone Control
BASS ...................................................................... ± 6 dB (100 Hz)
TREBLE .................................................................. ± 6 dB (10 kHz)
LOUDNESS ..................................... +9 dB/+9 dB (100 Hz/10 kHz)
Signal-to-Noise Ratio (IHF, short circuited, A network)
CD, VCR/DVR, CD-R/TAPE/MD,DVD/LD, TV/SAT .................. 96 dB
Signal-to Noise Ratio [EIA, at 1 W (1 kHz)]
CD, VCR/DVR, CD-R/TAPE/MD,DVD/LD, TV/SAT .................. 79 dB
Video Section
Input (Sensitivity/Impedance)
VCR/DVR, DVD/LD, TV/SAT ......................................... 1 Vp-p/75
Output (Level/Impedance)
VCR/DVR ...................................................................... 1 Vp-p/75
Frequency Response
VCR/DVR, DVD/LD,TV/SAT
] MONITOR ........ 5 Hz to 7 MHz dB
Signal-to-Noise Ratio .............................................................. 55 dB
Cross Talk ............................................................................... 55 dB
FM Tuner Section
Frequency Range .......................................... 87.5 MHz to 108 MHz
Usable Sensitivity ....................... Mono:13.2 dBf, IHF (1.3 µV/ 75 )
50 dB Quieting Sensitivity ......................................... Mono: 20.2 dB
Stereo: 38.6 dBf
Signal-to-Noise Ratio ................................. Mono: 73 dB (at 85 dBf)
Stereo: 70 dB (at 85 dBf)
Distortion ........................................................ Stereo: 0.5 % (1 kHz)
Alternate Channel Selectivity ................................. 60 dB (400 kHz)
Stereo Separation ...................................................... 40 dB (1 kHz)
Frequency Response ................................. 30 Hz to 15 kHz (±1 dB)
Antenna Input (DIN) .............................................. 75 unbalanced
AM Tuner Section
Frequency Range ........................................... 530 kHz to 1,700 kHz
Sensitivity (IHF, Loop antenna) ......................................... 350 µV/m
Selectivity ................................................................................ 25 dB
Signal-to-Noise Ratio .............................................................. 50 dB
Antenna ...................................................................... Loop antenna
Miscellaneous
Power Requirements ............................................... AC 120 V, 60Hz
Power Consumption
VSX-D511 ...........................................................
...........................................................
260W (KU)
340VA (KC)
In Standby ............................................................................. 1 W
AC Outlet ................................................ 100 W MAX. (SWITCHED)
Dimensions ................................... 420 (W) x 158 (H) x 393 (D) mm
(16-9/16 (W) x 6-4/16 (H) x 15-8/16 (D) in.)
Weight (without package)
kg
VSX-D511 .......................................................................... 9.0
(19.8 lb)
Furnished Parts
AM loop antenna ............................................................................ 1
FM wire antenna ............................................................................ 1
Dry cell batteries (AA size IEC R6P) .............................................. 2
Remote control ............................................................................... 1
Operating instructions .................................................................... 1
Specifications and the design are subject to possible modifications
without notice, due to improvements.
* Measured pursuant to the Federal Trade Commission's Trade
Regulation rule on Power Output Claims for Amplifiers.
** Measured by Audio Spectrum Analyzer.
+0
­ 3
+0
­ 3
"DTS" ,"ES" and "DTS Digital Surround" are trademarks
of Digital Theater Systems, Inc.
Manufactured under license from Dolby Laboratories.
"Dolby", "Pro Logic II" and the double D symbol 2
are
trademarks of Dolby Laboratorories.
INPUT
SELECT
O
R
CD
TV/SA
T
D
VD/LD
RECEIVER
DV
D
D
VD
CONTR
OL
SUB
TITLE
A
UDIO
TEST T
ONE
LEVEL
EFFECT
MENU
DV
D
TUNER
EDIT
RECEI- VER
T
OP
MENU
ST
AND
ARD
STEREO
AD
VANCED
SURR
OUND
INPUT AT
T
FL
DIMMER
MUTE
MASTER V
O
LUME
CD-R/
T
APE/MD
VCR/ DV
R
ENTER
SETUP
A
V
RECEIVER
TUNING
B
A
ND
CLASS
M
PX
DISPLA
Y
CH
SELECT
ST
A
T
ION
MIDNIGHT/ LOUDNESS
TUNER
1
¢
4
¡
78
3

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