PIONEER XV-DV313/MAXJ Service Manual

PIONEER XV-DV313/MAXJ Service Manual
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Service Manual for PIONEER XV-DV313/MAXJ, downloadable as a PDF file.

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ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

RRV2794

DVD/CD RECEIVER

XV-DV430

T ZZV JULY 2003 Printed in Japan

XV-DV430

0 OPEN/CLOSE

DVD/CD

FM/AM

DOWN

VOLUME

UP+

STANDBY/ON

PHONES

Model

Types

Power Requirement

Region No.

Remarks

XV-DV430

KUCXJN

AC120V

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

For details, refer to "Important symbols for good services" on the next page.

XV-DV430

SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to

cause cancer, bir th defects or other reproductive harm.

Health & Safety Code Section 25249.6 Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse)

and/or

(slow operating fuse) on PCB indicate that replacement

parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide)

et/ou

(fusible de type lent) sur CCI indiquent que

les pièces de remplacement doivent avoir la même désignation.

ANY MEASUREMENTS NOT WITHIN THE

LIMITS OUTLINED ABOVE ARE INDICATIVE

OF A POTENTIAL SHOCK HAZARD AND

MUST BE CORRECTED BEFORE RETURN-

ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance

have special safety related character istics. These are

often not evident

from visual

inspection nor the

protection afforded by them necessarily can be obtained

by using replacement components rated for voltage,

wattage, etc. Replacement parts which have these

special safety characteristics are identified in this

Service Manual.

Electrical components having such features are

identified by marking with a

on the schematics and

on the parts list in this Service Manual.

The use of a substitute replacement component which

does not have the same safety characteristics as the

PIONEER recommended replacement one, shown in the

parts list in this Service Manual, may create shock, fire,

or other hazards.

Product Safety is continuously under review and new

instructions are issued from time to time. For the latest

information, always consult the current PIONEER

Ser vice Manual. A subscription to, or

additional copies

of, PIONEER Service Manual may be obtained at a

nominal charge from PIONEER.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the

continued protection of the customer and service

technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground

(water pipe, conduit, etc.) by connecting a leakage

current tester such as Simpson Model 229-2 or

equivalent between the earth ground and all exposed

metal parts of the appliance (input/output terminals,

screwheads, metal overlays, control shaft, etc.). Plug

the AC line cord of the appliance directly into a 120V

AC 60 Hz outlet and turn the AC power switch on. Any

current measured must not exceed 0.5 mA.

Device

under

test

Leakage

current

tester

Earth

ground

Reading should

not be above

0.5 mA

Also test with

plug reversed

(Using AC adapter

plug as required)

Test all

exposed metal

surfaces

AC Leakage Test

XV-DV430

CONTENTS

SAFETY INFORMATION ...................................................................................................................................... 2

1. SPECIFICATIONS ............................................................................................................................................ 5

2. EXPLODED VIEWS AND PARTS LIST .......................................................................................................... 6

2.1 PACKING .................................................................................................................................................... 6

2.2 EXTERIOR SECTION ............................................................................................................................... 8

2.3 FRONT SECTION ................................................................................................................................... 10

2.4 LOADING MECANISM ASSY ................................................................................................................. 12

2.5 TRAVERSE MECHA. ASSY ................................................................................................................... 15

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ........................................................................................ 16

3.1 BLOCK DIAGRAM ................................................................................................................................... 16

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM ................................................................................... 18

3.3 DVDM ASSY (1/3) ................................................................................................................................... 20

3.4 DVDM ASSY (2/3) ................................................................................................................................... 22

3.5 DVDM ASSY (3/3) ................................................................................................................................... 24

3.6 DSP ASSY (1/2) ...................................................................................................................................... 26

3.7 DSP ASSY (2/2) ...................................................................................................................................... 28

3.8 6CH AMP ASSY ...................................................................................................................................... 30

3.9 FM/AM TUNER MODULE ....................................................................................................................... 32

3.10 CONTROL (1/4), TRADE3 and TRADE2 ASSYS ................................................................................ 34

3.11 CONTROL ASSY (2/4) .......................................................................................................................... 36

3.12 CONTROL ASSY (3/4) .......................................................................................................................... 38

3.13 CONTROL (4/4) and HP ASSYS .......................................................................................................... 40

3.14 POWER ASSY (1/2 ) ............................................................................................................................. 42

3.15 POWER (2/2) and TRADE1 ASSYS ..................................................................................................... 44

3.16 VIDEO ASSY ......................................................................................................................................... 46

3.17 DISPLAY and LED ASSYS ................................................................................................................... 48

3.18 WAVEFORMS ....................................................................................................................................... 50

4. PCB CONNECTION DIAGRAM ..................................................................................................................... 52

4.1 LOAB ASSY ............................................................................................................................................ 52

4.2 DVDM ASSY ........................................................................................................................................... 53

4.3 DSP ASSY ............................................................................................................................................... 55

4.4 6CH AMP ASSY ...................................................................................................................................... 57

4.5 FM/AM TUNER MODULE ....................................................................................................................... 59

4.6 CONTROL ASSY .................................................................................................................................... 60

4.7 TRADE2 ,TRADE3 and HP ASSYS ........................................................................................................ 64

4.8 POWER ASSY ........................................................................................................................................ 66

4.9 TRADE1, VIDEO, DISPLAY and LED ASSYS ....................................................................................... 70

5. PCB PARTS LIST .......................................................................................................................................... 74

6. ADJUSTMENT ............................................................................................................................................... 80

7. GENERAL INFORMATION ............................................................................................................................ 87

7.1 DIAGNOSIS ............................................................................................................................................. 87

7.1.1 TEST MODE .................................................................................................................................... 87

7.1.2 DISPLAY SPECIFICATIONS OF THE TEST MODE ...................................................................... 89

7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ......................................................... 90

7.1.4 SPECIFICATION OF MODEL INFORMATION DISPALY ............................................................. 91

7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE .......................................................... 92

7.1.6 MECHANICAL ERROR HISTORY ..................................................................................................93

7.1.7 ID NUMBER AND DATA SETTING ................................................................................................. 98

7.1.8 TROUBLE SHOOTING .................................................................................................................. 101

7.1.9 DSP TROUBLE SHOOTING ......................................................................................................... 104

7.1.10 SEQUENCE AFTER POWER ON ............................................................................................... 108

7.1.11 PROTECTION CIRCUIT .............................................................................................................. 109

7.1.12 DISASSEMBLY ............................................................................................................................ 114

7.2 IC ........................................................................................................................................................... 123

7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ................................................................ 138

7.4 CLEANING ............................................................................................................................................ 139

8. PANEL FACILITIES ..................................................................................................................................... 140

XV-DV430

Subwoofer

Enclosure . . . . . . . . . . . . Bass-reflex floor type

(magnetically shielded)

System. . . . . . . . . . . . . . . .16 cm 1-way system

Speaker . . . . . . . . . . . . . . . . . 16 cm cone type

Nominal impedance . . . . . . . . . . . . . . . . . . . 6

Frequency range . . . . . . . . . . 35 Hz to 2.8 kHz

Maximum Input Power. . . . . . . . . . . . . . . 75 W

Dimensions . . . 130 (W) x 360 (H) x 360 (D) mm

Accessories (Speaker system)

Speaker cables. . . . . . . . . . . . . . . . . . . . . . . . .

Non-slip pads(Small). . . . . . . . . . . . . . . . . . .

Non-slip pads(Large). . . . . . . . . . . . . . . . . . .

· Specifications and design subject to

possible modification without notice, due

to improvements.

Accessories

· Power cord

(ADG7022)

· FM Antenna

(ADH7028)

· AM Loop Antenna

(ATB7009)

· Video Cord

(L = 1.5m)(VDE1065)

· Remote Control Unit

(XXD3058)

· Dry Cell Battery

(R6P, AA)

Yellow

ST+

TUNE+

ENTER

TUNE

MASTER

VOLUM E

STANDBY/ON

FM/AM

OPEN/CLOSE

DISPLAY

DVD

TUNER

LINE

L1/L2

DVD MENU

RETURN

SOUND

TV CONTROL

VOL

INPUT

MUTE

TEST TONE

ZOOM

TOP MENU

CH LEVEL

DIMMER

REPEAT

AUDIO

ANGLE

RANDOM

SUBTITLE

PROGRAM

MAIN

SUB

FOLDER

WIRELESS

ROOM SETUP

CLR

ENTER

FOLDER+

HOME

SETUP

SYSTEM

MIDNIGHT

QUIET/

CLOCK

TIMER/

BASS MODE

DIALOGUE

VIRTUAL SB

AUTO

SURROUND

ADVANCED

Weight. . . . . . . . . . . . . . . . . . . 4.5kg /9 lb. 15 oz

(W) x 14

(H) x 14

(D) in.

3/16

1/8

Amplifier section

Continuous Power Output (RMS):

Front, center, surround. . . . . 75 W per channel

(1 kHz, 10 % T.H.D., 6

)

Subwoofer . . . 75 W (100 Hz, 10 % T.H.D., 6

)

Continuous Power Output :

Front, center, surround. . . . . 62 W per channel

(1 kHz, 1 % T.H.D., 6

)

Subwoofer . . . . 62 W (100 Hz, 1 % T.H.D., 6

)

Disc section

Digital audio

characteristics . . . . . . . DVD fs: 96 kHz, 24-bit

Type. . . . . . DVD system, video CD system and

compact disc digital audio system

Frequency response . . . . . . . . . 4 Hz to 44 kHz

Wow and Flutter. . . . . . .Limit of measurement

(

±0.001 % W.PEAK) or less (JEITA)

FM tuner section

Frequency range . . . . . . . . . . . 87.5 108 MHz

Antenna . . . . . . . . . . . . . . . .75

, unbalanced

AM tuner section

Frequency range

With 9kHz step . . . . . .

530 kHz to 1,700 kHz

With 10kHz step . . . . .

531 kHz to 1,602 kHz

Antenna . . . . . . . . . . . . . . . . . . . Loop antenna

Miscellaneous

Power requirements . . . . . . . . . AC 120V, 60Hz

Power consumption . . . . . . . . . . . . . . . . . 165W

Power consumption in standby. . . . . . . . .0.42W

Weight. . . . . . . . . . . . . . . . . . . 7.4kg /16 lb. 6 oz

Dimensions. . . . .420(W) x 70(H) x 403.5(D)mm

(W) x 2

(H) x 15

(D) in.

Accessories (DVD/CD receiver)

Remote control . . . . . . . . . . . . . . . . . . . . . . . . .

AA/R6 dry cell batteries. . . . . . . . . . . . . . . . . 2

Video cable (yellow plugs). . . . . . . . . . . . . . . .1

AM loop antenna . . . . . . . . . . . . . . . . . . . . . . 1

FM antenna . . . . . . . . . . . . . . . . . . . . . . . . . .1

Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Setup Guide. . . . . . . . . . . . . . . . . . . . . . . . . . .1

These operating instructions. . . . . . . . . . . . . .1

Warranty Card . . . . . . . . . . . . . . . . . . . . . . . .1

Speaker System

Front and surround speakers

Enclosure . . . . . . . . Closed-box bookshelf type

(magnetically shielded)

System. . . . . . . . . . . . . .15x6 cm 1-way system

Speakers . . . . . . . . . . . . . . .15x6 cm cone type

Nominal impedance . . . . . . . . . . . . . . . . . . 6

Frequency range . . . . . . . . . . .90 Hz to 20 kHz

Maximum Input Power. . . . . . . . . . . . . . . 75 W

Center speaker

Enclosure . . . . . . . . Closed-box bookshelf type

(magnetically shielded)

System. . . . . . . . . . . . . .15x6 cm 1-way system

Speakers . . . . . . . . . . . . . . .15x6 cm cone type

Nominal impedance . . . . . . . . . . . . . . . . . . 6

Frequency range . . . . . . . . . . .78 Hz to 20 kHz

Maximum Input Power. . . . . . . . . . . . . . . 75 W

Dimensions . . . . . 240 (W) x 85 (H) x 96 (D) mm

13/16

15/16

9/16

Weight. . . . . . . . . . . . . . . . . . . . 0.7kg /1 lb. 9 oz

Dimensions. . . . . . .78(W) x 210(H) x 82(D)mm

(W) x 8

(H) x 3

(D) in.

5/16

1/4

1/8

Weight. . . . . . . . . . . . . . . . . . 0.75kg /1 lb. 11 oz

(W) x 3

(H) x 3

(D) in.

3/8

13/16

1/2

This product incorporates copyright

protection technology that is protected

by method claims of certain U.S. patents

and other intellectual property rights

owned by Macrovision Corporation and

other rights owners. Use of this copyright

protection technology must be authorized

by Macrovision Corporation, and is

intended for home and other limited uses

only unless otherwise authorized by

Macrovision Corporation. Reverse

engineering or disassembly is prohibited.

This product is intended for household

purposes. Any failure due to use for other

than household purposes (such as long-

term use for business purposes in a

restaurant or use in a car or ship) and

which requires repair will be charged for

even in the warranty period.

KO41_En

1. SPECIFICATIONS

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