PIONEER XV-DV580/KUCXJ Service Manual

PIONEER XV-DV580/KUCXJ Service Manual
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Service Manual for PIONEER XV-DV580/KUCXJ, downloadable as a PDF file.

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Sample pages

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2008

2008 Printed in Japan

XV-DV575

RRV3803

DVD/CD RECEIVER

XV-DV575

XV-DV580

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Regional restriction

codes (Region No.)

Remarks

XV-DV575

KUCXJ

AC120 V

XV-DV580

KUCXJ

AC120 V

For details, refer to "Important Check Points for good servicing".

T-ZZK JULY

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2008

2008 Printed in Japan

XV-DV575

RRV3803

DVD/CD RECEIVER

XV-DV575

XV-DV580

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Regional restriction

codes (Region No.)

Remarks

XV-DV575

KUCXJ

AC120 V

XV-DV580

KUCXJ

AC120 V

For details, refer to "Important Check Points for good servicing".

T-ZZK JULY

XV-DV575

SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains cer tain electrical par ts contain chemicals which are known to the State of California to cause cancer,

bir th defects or other reproductive harm.

Health & Safety Code Section 25249.6 Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse)

and/or

(slow operating fuse) on PCB indicate that replacement

parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide)

et/ou

(fusible de type lent) sur CCI indiquent que

les pièces de remplacement doivent avoir la même désignation.

ANY MEASUREMENTS NOT WITHIN THE

LIMITS OUTLINED ABOVE ARE INDICATIVE

OF A POTENTIAL SHOCK HAZARD AND

MUST BE CORRECTED BEFORE RETURN-

ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance

have special safety related characteristics. These are

often not evident from visual inspection nor the

protection afforded by them necessarily can be obtained

by using replacement components rated for voltage,

wattage, etc. Replacement par ts which have these

special safety character istics are identified in this

Service Manual.

Electr ical components having such features are

identified by marking with a

on the schematics and

on the parts list in this Service Manual.

The use of a substitute replacement component which

does not have the same safety characteristics as the

PIONEER recommended replacement one, shown in the

parts list in this Service Manual, may create shock, fire,

or other hazards.

Product Safety is continuously under review and new

instructions are issued from time to time. For the latest

infor mation, alw ays consult the current PIO N EER

Service Manual. A subscription to, or

additional copies

of, PIO N EER Ser vice Manual may be obtained at a

nominal charge from PIONEER.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be perfor med for the

contin ued protection of the customer and ser vice

technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known ear th ground

(water pipe, conduit, etc.) by connecting a leakage

current tester such as Simpson Model 229-2 or

equivalent between the ear th ground and all exposed

metal par ts of the appliance (input/output ter minals,

screwheads, metal overlays, control shaft, etc.). Plug

the AC line cord of the appliance directly into a 120V

AC 60 Hz outlet and turn the AC power switch on. Any

current measured must not exceed 0.5 mA.

Device

under

test

Leakage

current

tester

Earth

ground

Reading should

not be above

0.5 mA

Also test with

plug reversed

(Using AC adapter

plug as required)

Test all

exposed metal

surfaces

AC Leakage Test

XV-DV575

LABEL CHECK

Name label

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

CLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD :

MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 780 nm

Additional Laser Caution

: See page 26.

· Laser diode is driving with Q307 (650 nm LD) and Q308

(780 nm LD) on the 08 DVDM Assy.

Therefore, when short-circuit between the emitter and

collector of these transistors or the base voltage is supplied

for transistors turn on, the laser oscillates. (failure mode)

· In the test mode

, there is the mode that the laser oscillates

except for the disc judgment and playback. LD ON mode in

the test mode oscillates with the laser forcibly.

2. When the cover is open, close viewing through the objective

lens with the naked eye will cause exposure to the laser beam.

PRW1608

XV-DV575

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by

following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as

radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc.on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure

connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper

cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be

installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

XV-DV575

CONTENTS

SAFETY INFORMATION.......................................................................................................................................................... 2

1. SERVICE PRECAUTIONS .................................................................................................................................................... 6

1.1 NOTES ON SOLDERING ............................................................................................................................................... 6

1.2 CAUTION........................................................................................................................................................................ 6

1.3 WHEN REPLACING DVD MECHA ASSY ...................................................................................................................... 7

1.4 DISC REMOVAL METHOD AT NO POWER SUPPLY.................................................................................................... 7

2. SPECIFICATIONS................................................................................................................................................................. 8

2.1 SPECIFICATIONS, DISC/CONTENT FORMAT AND ACCESORRIES .......................................................................... 8

2.2 PANEL FACILITIES......................................................................................................................................................... 9

3. BASIC ITEMS FOR SERVICE ............................................................................................................................................ 13

3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 13

3.2 PCB LOCATIONS ......................................................................................................................................................... 14

3.3 JIGS LIST ..................................................................................................................................................................... 15

4. BLOCK DIAGRAM .............................................................................................................................................................. 16

4.1 OVERALL CONNECTION DIAGRAM........................................................................................................................... 16

4.2 OVERALL BLOCK DIAGRAM....................................................................................................................................... 18

4.3 DVD LOADER/DECODER BLOCK DIAGRAM ............................................................................................................. 20

5. DIAGNOSIS ........................................................................................................................................................................ 21

5.1 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP........................................................ 21

5.2 DVD TROUBLE SHOOTING ........................................................................................................................................ 22

5.3 CIRCUIT DESCRIPTION OF DIGITAL AMP SECTION ............................................................................................... 24

5.4 SPECIFICATIONS OF PROTECTION CIRCUITS FOR DIGITAL AMP SECTION ....................................................... 25

6. SERVICE MODE ................................................................................................................................................................. 26

6.1 TEST MODE................................................................................................................................................................. 26

6.2 DISPLAY SPECIFICATIONS OF THE TEST MODE .................................................................................................... 27

6.3 FUNCTIONAL SPECIFICATIONS OF THE SHORTCUT KEY ..................................................................................... 28

6.4 SPECIFICATIONS OF MODEL INFORMATION DISPLAY........................................................................................... 29

6.5 FUNCTIONAL SPECIFICATIONS OF THE SERVICE MODE...................................................................................... 30

6.6 SERVICE TEST MODE ................................................................................................................................................ 31

6.7 DISPLAY SPECIFICATIONS OF DSP ERROR ............................................................................................................ 34

7. DISASSEMBLY ................................................................................................................................................................... 35

8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 43

8.1 ID NUMBER AND ID DATA SETTING .......................................................................................................................... 43

9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 46

9.1 PACKING SECTION ..................................................................................................................................................... 46

9.2 EXTERIOR SECTION .................................................................................................................................................. 48

9.3 DVD MECHA ASSY ...................................................................................................................................................... 50

10. SCHEMATIC DIAGRAM .................................................................................................................................................... 52

10.1 08 DVDM ASSY (1/2) ................................................................................................................................................. 52

10.2 08 DVDM ASSY (2/2) ................................................................................................................................................. 54

10.3 SYSMAIN ASSY (1/5)................................................................................................................................................. 56

10.4 SYSMAIN ASSY (2/5)................................................................................................................................................. 58

10.5 SYSMAIN ASSY (3/5)................................................................................................................................................. 60

10.6 SYSMAIN ASSY (4/5)................................................................................................................................................. 62

10.7 SYSMAIN ASSY (5/5)................................................................................................................................................. 64

10.8 COMPLEX ASSY........................................................................................................................................................ 66

10.9 DSP ASSY.................................................................................................................................................................. 68

10.10 POWER SUPPLY UNIT ............................................................................................................................................ 70

10.11 WAVEFORMS........................................................................................................................................................... 72

11. PCB CONNECTION DIAGRAM ........................................................................................................................................ 74

11.1 DSP ASSY.................................................................................................................................................................. 75

11.2 08 DVDM ASSY .......................................................................................................................................................... 76

11.3 SYSMAIN ASSY ......................................................................................................................................................... 78

11.4 COMPLEX ASSY........................................................................................................................................................ 82

11.5 POWER SUPPLY UNIT .............................................................................................................................................. 84

12. PCB PARTS LIST .............................................................................................................................................................. 86