PIONEER XV-EV500/DDXJ/RB Service Manual

Cover page of PIONEER XV-EV500/DDXJ/RB Service Manual

Service Manual for PIONEER XV-EV500/DDXJ/RB, downloadable as a PDF file.

We also have owner's manual to this model.

Manual details

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  • The manual has 129 pages
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3259
T ­ ZZK AUG. 2005 Printed in Japan
STEREO DVD CASSETTE DECK RECEIVER
XV-EV500
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model No.
Order No.
Remarks
XV-EV500/DLXJ/NC
RRV3216
¶ This service manual should be used together with the following manual(s):
¶ For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.
Model
Type
Power Requirement
Region No.
Remarks
XV-EV500
DFXJ
AC110V-127V/220-230V/240V
3
XV-EV500
DDXJ/RB
AC110V-127V/220-230V/240V
2
XV-EV500
DTXJ
AC110V-127V/220-230V/240V
3
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3259
T ­ ZZK AUG. 2005 Printed in Japan
STEREO DVD CASSETTE DECK RECEIVER
XV-EV500
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model No.
Order No.
Remarks
XV-EV500/DLXJ/NC
RRV3216
¶ This service manual should be used together with the following manual(s):
¶ For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.
Model
Type
Power Requirement
Region No.
Remarks
XV-EV500
DFXJ
AC110V-127V/220-230V/240V
3
XV-EV500
DDXJ/RB
AC110V-127V/220-230V/240V
2
XV-EV500
DTXJ
AC110V-127V/220-230V/240V
3
background image
2
1
23
4
12
3
4
C
D
F
A
B
E
XV-EV500
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD :
MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm
Additional Laser Caution
1. Laser Interlock Mechanism
· Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
· Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
· In the test mode
, there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
LABEL CHECK
VRW1872
: Refer to page 89 on the service manual RRV3216.
VRW2159
DFXJ type
DTXJ and
DDXJ/RB types
Printing on Rear Panel
background image
3
5
67
8
5
6
7
8
C
D
F
A
B
E
XV-EV500
Ref.
Part No.
No.
Mark
Symbol and Description
XV-EV500
XV-EV500
XV-EV500
XV-EV500
Remarks
/DLXJ/NC
DFXJ
DDXJ/RB
/DTXJ
PCB ASSEMBLIES
NSP
MEDIA ASSY
XWM3300
XWM3300
XWM3301
XWM3302
P9- 4
IFAF ASSY
XWZ4009
XWZ4009
XWZ4015
XWZ4011
PACKING SECTION
P7- 1
Caution Label
VRW1872
VRW2159
VRW1872
VRW1872
P7- 3
AC Power Cord
ADG1154
ADG1154
ADG1156
ADG1154
P7- 8
Operating Instructions (English)
XRB3053
XRB3053
XRB3054
Not used
P7- 9
Operating Instructions (Chinese)
XRC3209
XRC3209
Not used
Not used
P7-14
Packing Case
XHD3561
XHD3563
XHD3562
XHD3564
AC Power Cord
Not used
ADG7097
Not used
Not used
Caution Card SB
Not used
ARM7064
Not used
Not used
Operating Instructions (Arabic)
Not used
Not used
XRC3212
Not used
NSP
Vinyl Bag
Not used
Not used
Not used
AHG7031
Operating Instructions (Thai)
Not used
Not used
Not used
XRC3211
NSP
Warranty Card (Thai)
Not used
Not used
Not used
XRY3004
NSP
Service Map (Thai)
Not used
Not used
Not used
XRY3005
EXTERIOR SECTION
P9-17
Rear Panel
XNC3395
XNC3397
XNC3396
XNC3398
CONTRAST TABLE
XV-EV500/DFXJ, DDXJ/RB, DTXJ and DLXJ/NC are constructed the same except for the following :
IFAF ASSY
F
C
CONTRAST OF PCB ASSEMBLIES
1. CONTRAST OF MISCELLANEOUS PARTS
jp
f
y
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
·When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560
56
× 101
561 ........................................................ RD1/4PU 5 6 1 J
47k
47
× 103
473 ........................................................ RD1/4PU 4 7 3 J
0.5
R50 ..................................................................................... RN2H R 5 0 K
1
1R0 ..................................................................................... RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
562
× 101
5621 ...................................................... RN1/4PC 5 6 2 1 F
Notes : For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES".
Mark
Symbol and Description
Part No.
Remarks
XWZ4009
XWZ4015
XWZ4011
R5586
RS1/16S103J
RS1/16S393J
RS1/16S103J
R5621
Not used
RS1/16S683J
RS1/16S103J
*1
XWZ4015, XWZ4011 and XWZ4009 are constructed the same except for the following :
*1 : Refer to "3.5 IFAF ASSY (1/4)" (D-2) on the service manual RRV3216.
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
PHONES
SUB
MAIN
MIC VOL
MS+/FF
MUSIC
TIMER
DVD/CD
TAPE
LINE
TUNER
VOLUME
STANDBY/ON
MOVIE
SFC
SOUND MODE
KARAOKE
ENTER
REVERSE MODE
REC/STOP
ASES
PUSH OPEN
+
-
TUNING
MS-/REW
MIC
MIN
MAX
XV-EV500
RRV3216
STEREO DVD CASETTE DECK RECEIVER
XV-EV500
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Regional
restriction codes
(Region No.)
The voltage can be
converted by the
following method.
Remarks
XV-EV500
DLXJ/NC
AC110-127V/220-230V/240V
3
With the voltage selector
For details, refer to "Important Check Points for good servicing".
T-ZZK AUG. 2005 printed in Japan
background image
XV-EV500
2
12
34
12
3
4
C
D
F
A
B
E
SAFETY INFORMATION
Printing on Rear Panel
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD :
MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm
Additional Laser Caution
1. Laser Interlock Mechanism
· Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
· Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
· In the test mode
, there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
LABEL CHECK
: Refer to page 89.
VRW1872

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