PIONEER XV-EV500/DLXJ/NC Service Manual

Cover page of PIONEER XV-EV500/DLXJ/NC Service Manual

Service Manual for PIONEER XV-EV500/DLXJ/NC, downloadable as a PDF file.

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Sample pages

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
PHONES
SUB
MAIN
MIC VOL
MS+/FF
MUSIC
TIMER
DVD/CD
TAPE
LINE
TUNER
VOLUME
STANDBY/ON
MOVIE
SFC
SOUND MODE
KARAOKE
ENTER
REVERSE MODE
REC/STOP
ASES
PUSH OPEN
+
-
TUNING
MS-/REW
MIC
MIN
MAX
XV-EV500
RRV3216
STEREO DVD CASETTE DECK RECEIVER
XV-EV500
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Regional
restriction codes
(Region No.)
The voltage can be
converted by the
following method.
Remarks
XV-EV500
DLXJ/NC
AC110-127V/220-230V/240V
3
With the voltage selector
For details, refer to "Important Check Points for good servicing".
T-ZZK AUG. 2005 printed in Japan
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
PHONES
SUB
MAIN
MIC VOL
MS+/FF
MUSIC
TIMER
DVD/CD
TAPE
LINE
TUNER
VOLUME
STANDBY/ON
MOVIE
SFC
SOUND MODE
KARAOKE
ENTER
REVERSE MODE
REC/STOP
ASES
PUSH OPEN
+
-
TUNING
MS-/REW
MIC
MIN
MAX
XV-EV500
RRV3216
STEREO DVD CASETTE DECK RECEIVER
XV-EV500
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Regional
restriction codes
(Region No.)
The voltage can be
converted by the
following method.
Remarks
XV-EV500
DLXJ/NC
AC110-127V/220-230V/240V
3
With the voltage selector
For details, refer to "Important Check Points for good servicing".
T-ZZK AUG. 2005 printed in Japan
background image
XV-EV500
2
12
34
12
3
4
C
D
F
A
B
E
SAFETY INFORMATION
Printing on Rear Panel
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD :
MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm
Additional Laser Caution
1. Laser Interlock Mechanism
· Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
· Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
· In the test mode
, there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
LABEL CHECK
: Refer to page 89.
VRW1872
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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XV-EV500
4
12
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A
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 7
2.1 PACKING ................................................................................................................................................... 7
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 AMP SECTION ........................................................................................................................................ 10
2.4 FRONT PANEL SECTION ....................................................................................................................... 12
2.5 05 LOADER ASSY................................................................................................................................... 14
2.6 Traverse Mechanism Assy-S .................................................................................................................... 16
2.7 DECK MECHANISM ASSY ..................................................................................................................... 17
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................18
3.1 BLOCK DIAGRAM ................................................................................................................................... 18
3.2 OVERALL WIRING CONNECTION DIAGRAM and LOAB ASSY ........................................................... 20
3.3 DVDM ASSY (1/2).................................................................................................................................... 22
3.4 DVDM ASSY (2/2).................................................................................................................................... 24
3.5 IFAF ASSY (1/4)....................................................................................................................................... 26
3.6 IFAF ASSY (2/4)....................................................................................................................................... 28
3.7 IFAF ASSY (3/4)....................................................................................................................................... 30
3.8 IFAF ASSY (4/4)....................................................................................................................................... 32
3.9 KEY, LED and DISPLAY ASSYS.............................................................................................................. 34
3.10 HP/MIC ASSY ........................................................................................................................................ 36
3.11 AMP ASSY............................................................................................................................................. 38
3.12 POWER ASSY (1/4)............................................................................................................................... 40
3.13 POWER (2/4) and TRADE ASSYS ........................................................................................................ 42
3.14 POWER ASSY (3/4)............................................................................................................................... 44
3.15 POWER ASSY (4/4)............................................................................................................................... 46
3.16 WAVEFORMS ........................................................................................................................................ 48
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 49
4.1 LOAB ASSY ............................................................................................................................................. 49
4.2 DVDM ASSY ............................................................................................................................................ 50
4.3 IFAF ASSY ............................................................................................................................................... 52
4.4 KEY, LED and DISPLAY ASSYS.............................................................................................................. 56
4.5 AMP ASSY............................................................................................................................................... 58
4.6 POWER ASSY ......................................................................................................................................... 60
4.7 HP/MIC and TRADE ASSYS ................................................................................................................... 64
5. PCB PARTS LIST ........................................................................................................................................... 66
6. ADJUSTMENT ............................................................................................................................................... 81
6.1 DECK SECTION ...................................................................................................................................... 81
6.1.1 ADJUSTMENT CONDITION ............................................................................................................. 81
6.1.2 PLAYBACK and RECORDING SECTION ......................................................................................... 82
6.2 DVD SECTION......................................................................................................................................... 84
6.2.1 ADJUSTMENT ITEMS AND LOCATION ........................................................................................... 84
6.2.2 JIGS AND MEASURING INSTRUMENTS ........................................................................................ 84
6.2.3 NECESSARY ADJUSTMENT POINTS ............................................................................................. 85
6.2.4 TEST MODE ...................................................................................................................................... 86
6.2.5 MECHANISM ADJUSTMENT............................................................................................................ 87
7. GENERAL INFORMATION ............................................................................................................................. 89
7.1 DIAGNOSIS ............................................................................................................................................. 89
7.1.1 TEST MODE ...................................................................................................................................... 89
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE ............................................................................ 90
7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 91
7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 92
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 93
7.1.6 SERVICE TEST MODE ..................................................................................................................... 94
7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDs ON THE PICKUP ASSY ................... 95
7.1.8 DVD TROUBLE SHOOTING.............................................................................................................. 96
7.1.9 ID NUMBER AND ID DATA SETTING ............................................................................................... 99
7.1.10 DISASSEMBLY.............................................................................................................................. 102
7.2 PARTS.................................................................................................................................................... 112
7.2.1 IC ..................................................................................................................................................... 112
7.3 EXPLANATION ...................................................................................................................................... 115
7.3.1 SEQUENCE AFTER POWER ON ................................................................................................... 115
7.3.2 PROTECTION CIRCUIT.................................................................................................................. 116
8. PANEL FACILITIES ...................................................................................................................................... 121
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1. SPECIFICATIONS
· Amplifier section
Front . . . . . . . . . . . . . . . . . . . . 100 W per channel
(1 kHz, 10 % T.H.D., 6
)
· Disc section
Digital audio
characteristics . . . . . . . . . DVD fs: 96 kHz, 24-bit
Type. DVD system, Video CD/Super VCD system
and Compact Disc digital audio system
Frequency response . . . . . . . . . . . 4 Hz to 44 kHz
S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 dB
Dynamic range . . . . . . . . . . . . . . . . . . . . . . 95 dB
Total harmonic distortion . . . . . . . . . . . . 0.005 %
Wow and Flutter . . . . . . . . .Limit of measurement
(
±0.001 % W.PEAK) or less (JEITA)
· Cassette deck section
Systems . . . . . . . . . . . . 4 track, 2-channel stereo
Heads . . . . . . . . . . . Recording/playback head x 1
Erasing head x 1
Motor . . . . . . . . . . . . . . . . . . . DC servo motor x 1
Tape types . . . . . . . . . . . . . . . . . Type I (Normal)
· FM tuner section
Frequency range . . . . . . . . 87.5 MHz to 108 MHz
Antenna . . . . . . . . . . . . . . . . . . . 75
, unbalanced
· AM tuner section
Frequency range
With 9kHz step . . . . . . . . 531 kHz to 1,602 kHz
With 10kHz step . . . . . . . 530 kHz to 1,700 kHz
Antenna . . . . . . . . . . . . . . . . . . . . . Loop antenna
· Miscellaneous
Power requirements
Multi voltage model . . . . AC 110-127/220-230/
240 V (switchable), 50/60 Hz
Power consumption
. . . . . . . . . . . . . . . . . . . . . . 151 W
Power consumption in standby mode . . . . . 0.5 W
Dimensions:
DVD Tuner Deck Receiver . . . . 170(W) 352.5 (H)
340.1 (D) mm
Weight:
DVD Tuner Deck Receiver . . . . . . . . . . . . . 7.2 kg
· Accessories (Stereo DVD Tuner Deck)
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power cord
Central and South American, Taiwan,
Philippines, Argentina, Mexico models . . . . . . 2
All other models . . . . . . . . . . . . . . . . . . . . . . . . 1
Power plug adapter (Central and South American,
US Military and Duty Free models only) . . . . . . . 1
Video cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AM loop antenna . . . . . . . . . . . . . . . . . . . . . . . . . 1
FM antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Dry cell batteries (AA/R6) . . . . . . . . . . . . . . . . . . 2
Warranty Card (US Military and Duty
Free models only) . . . . . . . . . . . . . . . . . . . . . . . . 1
Operating instructions
Manufactured under license from Dolby
Laboratories."Dolby", "Pro Logic" and the double-D
symbol are trademarks of Dolby Laboratories.
"DTS" and "DTS Digital Surround" are registered
trademarks of Digital Theater Systems, Inc.
12
3
45
6
78
9
0
CLEAR
ENTER
SYSTEM
SETUP
HOME MENU
TOP
MENU
DVD
MENU
SHIFT
CHANNEL
VOLUME
INPUT
SUBTITLE
VOLUME
ANGLE
ZOOM
SURROUND
ADVANCED
FRONT
SURROUND
ECHO
DSP
AUDIO
DVD/CD
TAPE
FM/AM
LINE
X.BOOM
PROGRAM
ST.MEMORY
TEST
TONE
REPEAT
MONO
CH
LEVEL
RANDOM
TIMER
KARAOKE
I
­
KEYCON
­
i
DISPLAY
MUTE
RETURN
SOUND MODE
ENTER
STANDBY/ON
4
/e
E
/
1
¡
¢
8
7
3
33
TUNE
+
ST
+
ST
­
TUNE
­
DVD
TV
CONTROL
Accessories
· Power cord
(ADG1154)
· FM Antenna (ADH7030)
· AM Loop Antenna
(ATB7013)
· Video Cord
(L = 1.5m) (XDE3046)
· Dry Cell Batteries
Yellow
· Remote Control
(XXD3097)

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