PIONEER XV-GX3/DDXJ/RD Service Manual

Cover page of PIONEER XV-GX3/DDXJ/RD Service Manual

Service Manual for PIONEER XV-GX3/DDXJ/RD, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
STANDBY/ON
OPEN/CLOSE
P.BASS
PUSH OPEN
REVERSE
MODE
MIC
MIC VOL
MAIN
SUB
MIN
MAX
REC/STOP
FUNCTION
XV-GX3
RRV3262
STEREO DVD CASETTE DECK RECEIVER
XV-GX3
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Regional
restriction codes
(Region No.)
The voltage can be
converted by the
following method.
Remarks
XV-GX3
DFLXJ
AC 110-120V/220-230V/240V
3
With the voltage selector
XV-GX3
DDXJ/RD
AC 110-127V/220-230V/240V
4
With the voltage selector
XV-GX3
DDXJ/RB
AC 110-120V/220-230V/240V
2
With the voltage selector
XV-GX3
MTXJ
AC 220-230V
3
­­­­­
For details, refer to "Important Check Points for good servicing".
T-ZZS NOV. 2005 printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
STANDBY/ON
OPEN/CLOSE
P.BASS
PUSH OPEN
REVERSE
MODE
MIC
MIC VOL
MAIN
SUB
MIN
MAX
REC/STOP
FUNCTION
XV-GX3
RRV3262
STEREO DVD CASETTE DECK RECEIVER
XV-GX3
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Regional
restriction codes
(Region No.)
The voltage can be
converted by the
following method.
Remarks
XV-GX3
DFLXJ
AC 110-120V/220-230V/240V
3
With the voltage selector
XV-GX3
DDXJ/RD
AC 110-127V/220-230V/240V
4
With the voltage selector
XV-GX3
DDXJ/RB
AC 110-120V/220-230V/240V
2
With the voltage selector
XV-GX3
MTXJ
AC 220-230V
3
­­­­­
For details, refer to "Important Check Points for good servicing".
T-ZZS NOV. 2005 printed in Japan
background image
XV-GX3
2
12
34
12
3
4
C
D
F
A
B
E
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and
may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD :
MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm
Additional Laser Caution
Printing on Rear Panel
1. Laser Interlock Mechanism
· Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
· Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
· In the test mode
, there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
LABEL CHECK
: Refer to page 65.
VRW2159
DFLXJ type
VRW1699
DDXJ/RB,
DDXJ/RD,
MTXJ type
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING SECTION .................................................................................................................................. 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 FRONT PANEL SECTION ....................................................................................................................... 10
2.4 05 LOADER ASSY................................................................................................................................... 12
2.5 TRAVERSE MECHANISM ASSY-S ......................................................................................................... 14
2.6 DECK MECHANISM ASSY ..................................................................................................................... 15
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM ................................................................................................................................... 16
3.2 OVERALL WIRING CONNECTION DIAGRAM and LOAB ASSY ........................................................... 18
3.3 DVDM ASSY (1/2).................................................................................................................................... 20
3.4 DVDM ASSY (2/2).................................................................................................................................... 22
3.5 MAIN ASSY (1/4) ..................................................................................................................................... 24
3.6 MAIN ASSY (2/4) ..................................................................................................................................... 26
3.7 MAIN ASSY (3/4) ..................................................................................................................................... 28
3.8 MAIN ASSY (4/4) ..................................................................................................................................... 30
3.9 DISPLAY and MIC ASSYS....................................................................................................................... 32
3.10 WAVEFORMS ........................................................................................................................................ 34
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 35
4.1 LOAB ASSY ............................................................................................................................................. 35
4.2 DVDM ASSY ............................................................................................................................................ 36
4.3 MAIN ASSY ............................................................................................................................................. 38
4.4 DISPLAY ASSY........................................................................................................................................ 42
4.5 MIC ASSY ................................................................................................................................................ 44
5. PCB PARTS LIST ........................................................................................................................................... 46
6. ADJUSTMENT ............................................................................................................................................... 57
6.1 DECK SECTION ...................................................................................................................................... 57
6.1.1 ADJUSTMENT CONDITION ............................................................................................................. 57
6.1.2 PLAYBACK and RECORDING SECTION ......................................................................................... 58
6.2 DVD SECTION......................................................................................................................................... 60
6.2.1 ADJUSTMENT ITEMS AND LOCATION ........................................................................................... 60
6.2.2 JIG AND MEASURING INSTRUMENTS ........................................................................................... 60
6.2.3 NECESSARY ADJUSTMENT POINTS ............................................................................................. 61
6.2.4 TEST MODE ...................................................................................................................................... 62
6.2.5 MECHANISM ADJUSTMENT............................................................................................................ 63
7. GENERAL INFORMATION ............................................................................................................................. 65
7.1 DIAGNOSIS ............................................................................................................................................. 65
7.1.1 TEST MODE ...................................................................................................................................... 65
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE ............................................................................ 66
7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 67
7.1.4 SPECIFICATION OF THE MODEL INFORMATION DISPLAY .......................................................... 68
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 69
7.1.6 SERVICE TEST MODE ..................................................................................................................... 70
7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDs ON THE PICKUP ASSY ................... 72
7.1.8 DVD TROUBLE SHOOTING.............................................................................................................. 73
7.1.9 ID NUMBER AND ID DATA SETTING ............................................................................................... 76
7.1.10 DISASSEMBLY................................................................................................................................ 79
7.2 PARTS...................................................................................................................................................... 89
7.2.1 IC ....................................................................................................................................................... 89
8. PANEL FACILITIES ........................................................................................................................................ 92
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1. SPECIFICATIONS
·
Amplifier section
Front . . . . . . . . . . . . . . . . . . 100 W per channel
(1 kHz, 10 % T.H.D., 6
)
·
Disc section
Digital audio
characteristics . . . . . . . . DVD fs: 96 kHz, 24-bit
Type . . . DVD system, Video CD/Super VCD system
system and Compact Disc digital audio system
Frequency response . . . . . . . . . 4 Hz to 44 kHz
S/N ratio. . . . . . . . . . . . . . . . . . . . . . . . . 107 dB
Dynamic range. . . . . . . . . . . . . . . . . . . . . 94 dB
Total harmonic distortion . . . . . . . . . . . 0.007 %
Wow and Flutter . . . . . . . Limit of measurement
(
±0.001 % W.PEAK) or less (JEITA)
·
Cassette deck section
Systems. . . . . . . . . . . 4 track, 2-channel stereo
Heads . . . . . . . . . Recording/playback head x 1
Erasing head x 1
Motor . . . . . . . . . . . . . . . . . DC servo motor x 1
Tape types . . . . . . . . . . . . . . . . Type I (Normal)
·
FM tuner section
Frequency range . . . . . . 87.5 MHz to 108 MHz
Antenna . . . . . . . . . . . . . . . . 75
, unbalanced
·
AM tuner section
Frequency range
With 9kHz step . . . . . . . . 1 kHz to 1,602 kHz
With 10kHz step (Singapore, Malaysia,
Taiwan, Indonesia and Philippines models
only) . . . . . . . . . . . . . . 530 kHz to 1,700 kHz
Antenna . . . . . . . . . . . . . . . . . . . Loop antenna
·
Miscellaneous
Power requirements
Singapore, Malaysia, Taiwan, Indonesia,
models . . . AC 110-120/220-230/240 V
(switchable), 50/60 Hz
Philippines, Mexico and South America
Power consumption . . . . . . . . . . . . . . . . 124 W
(0.32 W in standby)
Power requirements
Middle East and South Africa models
. . . AC 110-127/220-230/240 V
(switchable), 50/60 Hz
Power consumption . . . . . . . . . . . . . . . . 126 W
(0.32 W in standby)
Power requirements
Thai model
. . . AC 220-230V (non switchable), 50 Hz
Power consumption . . . . . . . . . . . . . . . . 120 W
(0.32 W in standby)
Dimensions (Stereo DVD Cassette
Deck Receiver). . .360 (W) x 145 (H) x 364 (D) mm
Weight (Stereo DVD Cassette Deck Receiver)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 kg
·
Accessories (Stereo DVD Cassette
Deck Receiver)
Remote control . . . . . . . . . . . . . . . . . . . . . . . . 1
Power Plug Adapter(DDXJ/RD only) . . . . . . . 1
Dry cell batteries (AA/R6) . . . . . . . . . . . . . . . . 2
Video cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AM loop antenna . . . . . . . . . . . . . . . . . . . . . . . 1
FM antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power cord
Singapore, Malaysia, Taiwan, Indonesia and
Philippines models . . . . . . . . . . . . . . . . . . . . 2
All other models . . . . . . . . . . . . . . . . . . . . . . 1
Operating instructions
Note
· Specifications and design subject to
possible modification without notice, due
to improvements.
Manufactured under license from Dolby
Laboratories."Dolby" and the double-D symbol
are trademarks of Dolby Laboratories.
"DTS" and "DTS 2.0" are trademarks of Digital
Theater Systems, Inc.
Accessories
· Power cord
(ADG1154)
· Power cord
DFLXJ only
(ADG7097)
· FM Antenna (ADH7030)
· AM Loop Antenna
(ATB7013)
· Video Cord
(L = 1.5m) (XDE3046)
· Dry Cell Batteries
Yellow
· Remote Control
(AXD7429)
STANDBY/ON
P.BASS
DVD/CD
PGM
RPT
RDM
FM/AM
TUNER
TAPE
LINE
HOME
MENU
DVD
MENU
RETURN
SOUND
MODE
SFC
CLEAR
MUTE
VOLUME
SLEEP
DISPLAY
AUDIO
SYSTEM
SETUP
ECHO
KARAOKE
SUBTITLE
ANGLE
ZOOM
TOP
MENU
3
1
4
6
7
2
5
89
0
TUNE
ST
ST
TUNE
ENTER
SHIFT
· Power Plug Adapter
DDXJ/RD only
(XKM3001)
Disc / content format playback
compatibility
This player is compatible with a wide range of disc types (media)
and formats. Playable discs will generally feature one of the following
logos on the disc and/or disc packaging. Note however that some
disc types, such as recordable CD and DVD, may be in an unplayable
format. See the Disc compatibility table below for more information.
· Also compatible with KODAK Picture CD
This player supports the IECís Super VCD standard for
superior picture quality, dual soundtracks, and widescreen
support.
About DualDisc playback
A DualDisc is a new two-sided disc, one side of which
contains DVD content (video, audio, etc.) while the other
side contains non-DVD content such as digital audio
material. The non-DVD, audio side of the disc is not
compliant with the CD Audio specification and therefore
may not play. The DVD side of a DualDisc plays in this
product (excluding DVD-Audio content). For more detailed
information on the DualDisc specification, please refer to
the disc manufacturer or disc retailer.
DVD-Video
DVD-R
DVD-RW
Video CD
Audio CD
CD-R
CD-RW
Fujicolor CD
·
is a trademark of Fuji Photo Film Co. Ltd.
·
is a trademark of DVD Format/Logo
Licensing Corporation
VIDEO
CD
Super Video CD (Super VCD)

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