PIONEER XV-HTD520/KUCXJ Service Manual

Cover page of PIONEER XV-HTD520/KUCXJ Service Manual

Service Manual for PIONEER XV-HTD520/KUCXJ, downloadable as a PDF file.

We also have owner's manual to this model.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
5
4
3
2
1
DVD/CD RECEIVER XV-HTD520
STANDBY
CD MODE
DSP
1
PHONES
VIDEO
VOLUME
UP
DOWN
DISC
5
4
3
2
1
DISC SKIP
EXCHANGE
OPEN/CLOSE
DIRECT PLAY
DVD
/CD
TUNER
/BAND
TV
/AUX
¡ ¢
4 13/8
7
STANDBY/ON
XV-HTD520
RRV2606
DVD/CD RECEIVER
XV-HTD520
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Reginal restriction
codes (Region No.)
Remarks
XV-HTD520
KUCXJ
AC120V
1
For details, refer to "Important symbols for good services" on the next page.
T-ZZK MAY. 2002 printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
5
4
3
2
1
DVD/CD RECEIVER XV-HTD520
STANDBY
CD MODE
DSP
1
PHONES
VIDEO
VOLUME
UP
DOWN
DISC
5
4
3
2
1
DISC SKIP
EXCHANGE
OPEN/CLOSE
DIRECT PLAY
DVD
/CD
TUNER
/BAND
TV
/AUX
¡ ¢
4 13/8
7
STANDBY/ON
XV-HTD520
RRV2606
DVD/CD RECEIVER
XV-HTD520
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Reginal restriction
codes (Region No.)
Remarks
XV-HTD520
KUCXJ
AC120V
1
For details, refer to "Important symbols for good services" on the next page.
T-ZZK MAY. 2002 printed in Japan
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XV-HTD520
2
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123
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C
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A
B
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SAFTY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and cer tain electrical par ts contain chemicals which are known to the state of California to
cause cancer, bir th defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related character istics. These are
often not evident
from visual
inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement par ts which have these
special safety character istics are identified in this
Service Manual.
Electr ical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
infor mation, always consult the current PIONEER
Ser vice Manual. A subscription to, or
additional copies
of, PIONEER Ser vice Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be perfor med for the
continued protection of the customer and ser vice
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known ear th ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the ear th ground and all exposed
metal par ts of the appliance (input/output ter minals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
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XV-HTD520
3
5
678
56
7
8
C
D
F
A
B
E
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
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XV-HTD520
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CONTENTS
SAFTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. EXPLODED VIEWS AND PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 EXTERIOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 FRONT PANEL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 TABLE MECHANISM SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 TRAVERSE MECHANISM ASSY-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 OVERALL WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 TRSB, SSRB, LOMB, SMEB and FGSB ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 DVDM ASSY (1/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5 DVDM ASSY (2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.6 DVDM ASSY (3/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.7 FM/AM TUNER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.8 MAIN ASSY (1/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9 MAIN ASSY (2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.10 MAIN ASSY (3/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.11 F. AMP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.12 R. AMP and SPEAKER ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.13 CONNECT and B TO B ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.14 DSP ASSY (1/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.15 DSP ASSY (2/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.16 DISPLAY, JOG, DISC KEY, HP MIC and FUNCTION KEY ASSYS . . . . . . . . . . . . . . . . . . 46
3.17 PRIMARY and INLET ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4. PCB CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.1 TRSB, SSRB, LOMB, SMEB, and FGSB ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.2 DVDM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.3 MAIN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.4 F. AMP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.5 R. AMP and SPEAKER ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.6 CONNECT and B TO B ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.7 DSP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.8 DISPLAY, JOG, DISC KEY, HP MIC and FUNCTION KEY ASSYS . . . . . . . . . . . . . . . . . . . 66
4.9 PRIMARY and INLET ASSYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.10 FM/AM TUNER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5. PCB PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6. ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.1 TUNER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1 DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE . . . . . . . . . . . . . . . . . . . . . 81
7.1.2 TEST POINTS LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.1.3 TEST MODE SCREEN DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.1.4 POWER ON SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.1.5 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.1.6 ERROR CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.1.7 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.1.8 TROUBLE SHOOTING FOR MECHANISM SECTION . . . . . . . . . . . . . . . . . . . . . . . 103
7.2 PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
7.2.1 IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
7.2.2 DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
7.3 CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8. PANEL FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
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1. SPECIFICATIONS
Power Supply Section
Power requirements ...................................... AC 120 V, 60 Hz
Power consumption ....................................................... 186 W
Power consumption in standby mode ........................... 0.88 W
Miscellaneous
DVD Receiver
Dimensions .................. 420 (W) x 455 (D) x 125 (H) mm
(16 9/16 (W) x 17 15/16 (D) x 4 15/16(H) in.)
Weight .................................................. 9.0 kg (19.84 lbs)
Supplied Items
Remote control ...................................................................... 1
AA/R6P dry cell batteries ...................................................... 2
AM loop antenna ................................................................... 1
FM antenna ........................................................................... 1
Video cord (yellow) ................................................................ 1
Power cord ............................................................................ 1
Operating instructions ........................................................... 1
Warranty card ........................................................................ 1
Note:
· Specifications and design subject to possible modifi-
cation without notice, due improvements.
Amplifier Section
Continuous power output (RMS)
Front ................................................... 115 W, per channel
(1 kHz, 10 % T.H.D., 8
)
Surround .............................................. 52 W, per channel
(1 kHz, 10 % T.H.D., 6
)
Center .................................................. 52 W, per channel
(1 kHz, 10 % T.H.D., 6
)
Subwoofer ........................ 114W (100Hz 10% T.H.D., 8
)
DVD Player (Audio)Section
S/N ratio .............................................................. 95 dB (EIAJ)
Dynamic range .................................................... 95 dB (EIAJ)
Distortion ..................................................................... 0.004%
Frequency response
48 kHz sampling ....................................... 4 Hz to 22 kHz
96 kHz sampling ....................................... 4 Hz to 44 kHz
Wow & flutter .................................... Below measurable levels
(
± 0.001% W.PEAK)
DVD Player (Video) Section
Output level ........................................................ 1 Vp-p (75
)
Video Y output level ............................................ 1 Vp-p (75
)
Video C output level ................................... 286 mVp-p (75
)
DVD (Other jacks) Section
Digital coaxial input (PCM/2/DTS) ............ Coaxial connector
Tuner Section
FM tuner
Frequency range ........................ 87.5 MHz to 108.0 MHz
Antenna ................................................ 75
unbalanced
AM tuner
Frequency range ..... 530 kHz to 1,700 kHz (10 kHz step)
Antenna ...................................... loop antenna (supplied)
Accessories
Remote Control Unit
x 1
(XXD3033)
FM Antenna
x 1
(ADH7004)
AM Loop Antenna
x 1
(ATB7009)
AA/R6P Dry Cell Batteries
x 2
(VEM-013)
Power Cord
x 1
(XDG3007)
Video Cord
x 1
(VDE1065)
Yellow (L=1.5m)
SHIFT
DISC 4
DISC 5
OPEN/
CLOSE
DISC 1
DISC 2
DISC 3
DISC SKIP
CD MODE
AUDIO
SUBTITLE
SYSTEM DISP
PROGRAM
RANDOM
REPEAT
REP A­B
ANGLE
MONO
SLEEP
12
3
CLEAR
45
6
>10
78
9
10/0
CONDITION
LAST MEMO
SEARCH
DVD DISP
e STEP/SLOW E
­ PREV
NEXT +
FL DIMMER
DVD
/CD
TUNER
/BAND
TV
/AUX
STANDBY
/ON
MUTE
SURROUND
MODE
DSP
TEST TONE
CH LEVEL
VOLUME
76
RETURN
ENTER
TOP MENU
DVD SETUP
SYSTEM SETUP
SOUND
MENU
4¢
0
¡
1
3
5
2
­+
* Manufactured under license from
Dolby Laboratories. "Dolby", "Pro
Logic" and the double-D symbol are
trademarks of Dolby Laboratories.
** "DTS" and "DTS Digital Surround"
are registered trademarks of Digital
Theater Systems, Inc.

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